Metallothermic reduction or rare earth metals

Specialized metallurgical processes – compositions for use therei – Processes – Producing or treating free metal

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75597, 75610, 420405, 420416, C22B 2622, C22B 5900

Patent

active

049920960

ABSTRACT:
In a metallothermic process for reducing rare earth metal salts to produce pure rare earth metals and metal alloys, e.g. neodymium or neodymium/iron alloy for use in manufacturing neodymium/boron/iron permanent magnets, including adding pure metallic iron, such as iron flake, to a mixture of metal salt, such as neodymium chloride, and a reducing metal source, such as calcium/magnesium alloy, heating in a crucible in a preheated high temperature furnace with stirring to a temperature of 900 degrees C. under a flow of argon, separating the metal from the salt formed, and purifying the metal via distillation.

REFERENCES:
patent: 4636353 (1987-01-01), Seon et al.

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