Metal shell electrical connector and subassembly therefor

Electrical connectors – Contact comprising cutter – Insulation cutter

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439417, H01R 424

Patent

active

048201880

ABSTRACT:
An electrical connector for insulation displacment connection to conductors of a flat multiconductor cable includes an elongate insulative housing defining a cavity therein for latchably receiving a pair of insert subassemblies. During manufacture, each subassembly comprises a plurality of insulation displacement contacts having two, spaced tines defining therebetween a conductor receiving slot. Each contact is joined between adjacent tines by a carrier web to thereby form a joined array of contacts. An elongate insulative insert supports the contacts in each subassembly. Each insert has an upper surface defining a cable support surface from which the IDC ends project. A plurality of grooves extends into the insert upper surface, each groove being in substantial registry with a carrier web joining the tines. The grooves each have a bottom surface spaced from the carrier web. Such construction permits use of a suitable severing tool to remove the carrier webs in a ready manner with minimal wear on the tool. Subsequent to carrier web removal, the subassemblies are suitably secured to the connector housing.

REFERENCES:
patent: 3990767 (1976-11-01), Narozny
patent: 4099816 (1978-07-01), Bittner et al.
patent: 4241970 (1980-12-01), Rider, Jr. et al.
patent: 4431248 (1984-02-01), Huntley et al.
patent: 4470655 (1984-09-01), Kalka et al.
patent: 4538873 (1985-09-01), Worth
patent: 4556272 (1985-12-01), Briones
patent: 4560226 (1985-12-01), Dennis
patent: 4703990 (1987-11-01), Assmann et al.
patent: 4725243 (1988-02-01), Pretchel et al.
Four (4) photos of Amphenol Device.
Thomas & Betts, Electronics Division, "Mass Termination IDC System", Cat. No. IDC-3, 1987, front cover, back cover, pp. 50-52, 64-70.

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