Metal founding – Process – Shaping liquid metal against a forming surface
Patent
1998-10-19
2000-08-01
Lin, Kuang Y.
Metal founding
Process
Shaping liquid metal against a forming surface
164428, 164437, 164488, 222606, B22D 1106, B22D 1110
Patent
active
060952334
DESCRIPTION:
BRIEF SUMMARY
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to the casting of metal strip. It has particular but not exclusive application to the casting of ferrous metal strip.
2. Description of Related Art
It is known to cast metal strip by continuous casting in a twin roll caster. Molten metal is introduced between a pair of contra-rotated horizontal casting rolls which are cooled so that metal shells solidify on the moving roll surfaces and are brought together at the nip between them to produce a solidified strip product delivered downwardly from the nip between the rolls. The term "nip" is used herein to refer to the general region at which the rolls are closest together. The molten metal may be poured from a ladle or a tundish into a smaller vessel from which it flows through a metal delivery nozzle located above the nip so as to direct it into the nip between the rolls, so forming a casting pool of molten metal supported on the casting surfaces of the rolls immediately above the nip. This casting pool may be confined between side plates or dams held in sliding engagement with the ends of the rolls.
Although twin roll casting has been applied with some success to non-ferrous metals which solidify rapidly on cooling, there have been problems in applying the technique to the casting of ferrous metals which have high solidification temperatures and tend to produce defects caused by uneven solidification at the chilled casting surfaces of the rolls. Much attention has therefore been given to the design of metal delivery nozzles aimed at producing a smooth even flow of metal to and within the casting pool.
It has previously been proposed to introduce the molten metal into the casting pool by means of a metal delivery nozzle projecting downwardly into and formed as an elongate trough with openings in its longitudinal side walls. In use, molten metal flows into the trough and thereafter into the molten metal pool via the openings in the longitudinal side walls in two mutually oppositely directed series of jet streams which are directed outwardly to impinge on the casting rolls. One example of a metal delivery nozzle of this kind is disclosed in the applicants' Australian Patent Application 60773/96.
The applicants have found metal delivery nozzles to be a particularly effective means of controlling the flow of molten metal into the molten metal pool.
In a commercial casting operation, molten metal will be delivered to a casting station in ladles and supplied to a twin roll caster either directly via the ladles or indirectly via a tundish. In practice, due to physical constraints it is probable that there will be a minimum gap of the order of 1 m between the outlet nozzle of a ladle or tundish and a metal delivery nozzle in the twin roll caster, with the consequence that molten metal will flow under high pressure from the ladle or the ladle/tundish assembly into the metal delivery nozzle unless an intermediate flow distributor is used such as that detailed in the applicants' Australian Patent Application 59352/94. Such devices, although successful, create additional cost, particularly through the requirement that they be refurbished after each use.
The term "tundish" as used herein, except in relation to the description of the preferred embodiment, is understood to mean any vessel which holds and feeds molten metal to a twin roll caster and includes, but is not limited to, vessels that are known by the terms "ladle" and "tundish". In the description of the preferred embodiment the term "tundish" is used in its normal context.
In view of the relatively small size of the metal delivery nozzle, the entry of molten metal at high pressure is likely to cause substantial undesirable splashing of molten metal from the metal delivery nozzle and damage to the metal delivery nozzle--particularly in the areas where the molten metal impinges directly on the metal delivery nozzle.
Japanese Patent Publication 1-5650 of Nippon Steel Corporation discloses a submerged entry nozzle as an alternative for supp
REFERENCES:
patent: 5184668 (1993-02-01), Fukase et al.
patent: 5488988 (1996-02-01), Fukase et al.
Patent Abstracts of Japan, M-1229, p. 128, JP 3-294051 A (Nippon Steel Corp) Dec. 25, 1991, and English language translation of entire document JP 3-294051A.
Patent Abstract of Japan, M-819, p. 131, JP 1-11055 A (Nippon Steel Corp) Jan. 13, 1989.
Patent Abstract of Japan, M-945, p. 157, JP-317658 A (Nippon Steel Corp) Dec. 22, 1989.
Patent Abstract of Japan, M-958, p. 42, JP 2-25249 A (Kawasaki Steel Corp) Jan. 26, 1990.
Leabeater Stephen Bruce
Shook Andrew Arthur
BHP Steel (JLA) Pty Ltd
Ishikawajima-Harima Heavy Industries Company Limited
Kerins John C.
Lin Kuang Y.
LandOfFree
Metal delivery system for continuous caster does not yet have a rating. At this time, there are no reviews or comments for this patent.
If you have personal experience with Metal delivery system for continuous caster, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Metal delivery system for continuous caster will most certainly appreciate the feedback.
Profile ID: LFUS-PAI-O-654606