Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Making porous product
Patent
1994-09-16
1996-11-12
Jordan, Charles T.
Powder metallurgy processes
Powder metallurgy processes with heating or sintering
Making porous product
419 5, 419 23, 419 27, 419 30, 419 36, 419 37, 419 38, 419 65, B22F 316
Patent
active
055749593
ABSTRACT:
A metal casing for a semiconductor device is manufactured by a powder metallurgy injection molding process which uses infiltration. The metal casing includes a base member and an enclosure member arranged on the base member. The base member and the enclosure member are formed of an alloy including 20 to 50 percent by volume of copper, equal to or less than 1 percent by weight of nickel and remainder of tungsten or molybdenum. The metal casing is manufactured as a net-shape product by a process which includes the steps of mixing tungsten powder and nickel powder having average particles sizes equal to or less than 40 .mu.m so as to form mixed metal powder, kneading the mixed metal powder with an organic binder so as to form an admixture, injection molding said admixture so as to form a predetermined green shape, debinderizing said green shape, applying surface powder to at least one surface of the green shape so as to prevent effusion of copper during infiltration and infiltrating copper into the green shape so as to produce a net-shape product.
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Matsumura Junzoh
Tsujioka Masanori
Jenkins Daniel
Jordan Charles T.
Sumitomo Electric Industries Ltd.
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