Mattress assembly and manufacturing process for a mattress...

Beds – Mattress – Having innerspring-type core

Reexamination Certificate

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Details

C005S739000, C005S740000, C005S716000, C029S091100

Reexamination Certificate

active

11784994

ABSTRACT:
A mattress and a method of manufacturing a mattress are disclosed. The mattress includes a mattress core, a side rail joined to the mattress core by a one or more adhesive patches, optionally a deck applied over an area of the mattress core and joined to the mattress core by adhesive patches, and an upholstery layer defining a sleep surface applied over the deck or the mattress core and joined to the deck by adhesive patches. The adhesive patches have a bonding strength sufficient to maintain a relative position between the various mattress components at least during assembly of the mattress. The upholstery layer is permanently secured to the side rail by, for example, sewing or stapling.

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