Material removal tool stiffened with spacers arranged along...

Gear cutting – milling – or planing – Milling – Process

Reexamination Certificate

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Details

C409S234000, C409S141000, C408S238000, C408S143000, C029S446000

Reexamination Certificate

active

07815403

ABSTRACT:
An exemplary embodiment of a material removal tool has a housing at a mating end, an extension longitudinally extending from the housing to a distal end, a plurality of spacers arranged along the extension, and a nut at the distal end of the extension, wherein the plurality of spacers are formed from a material having a Young's modulus of greater than about 1.5 times that of steel. The spacers along the extension of the tool place the stiffer material of the spacer at a location of greatest resistance to bending moments (i.e. highest sectional modulus). Optionally preloading and “built-in” relief points contribute to improved performance of the material removal tool. A method of manufacturing a material removal tool and a method of machining a workpiece are also disclosed.

REFERENCES:
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Printout from www.itia.info, article titled “Cemented Carbides”, printed May 25, 2010.
Printout from www.matweb.com re the properties of alumina (Al2O3), printed Jun. 2010.
Printout from www.matweb.com re the property search for materials with a modulus of elasticity within a particular range, printed Jun. 2010.
Machine translation of JP-2005-329509, which JP '509 was published in Dec. 2005.

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