Mass reflowable windowed package

Details Mass reflowable windowed package Mass reflowable windowed package

1998-10-13

2001-02-20

Cuchlinski, Jr., William A. (Department: 3661)

Electricity: conductors and insulators

Boxes and housings

Hermetic sealed envelope type

C174S050510, C257S680000, C257S704000, C250S239000, C073S754000, C073S756000

Reexamination Certificate

active

06191359

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The described invention relates to the field of integrated circuit packages. In particular, the invention relates to an integrated circuit package capable of being mounted to a circuit board via a mass reflow process.
2. Description of Related Art
A windowed integrated circuit package is used for various applications in which an integrated circuit is illuminated or irradiated by light or other radiation sources located outside the integrated circuit package. An image sensor is one use of a windowed integrated circuit package.
For example, a photodiode array may be placed within a windowed integrated circuit package. The photo-detector array provides an image data output based upon the light incident on the photo-detector array. The photo-detector array may be used for capturing images or for other image reproduction applications.
Integrated circuit (IC) packages are mounted on circuit boards by various techniques including mass reflow and manual and hot bar soldering of the package to the circuit board. Manual soldering and hot bar soldering, however, are relatively slow and expensive processes.
Mass reflow board mounting is a faster, automated process. Mass reflow refers to one of several different techniques that raise the temperature of the IC package to approximately 215 to 225 degrees C. At these elevated temperatures, solder residing on pads of the integrated circuit board melts and adheres to leads on the IC package. After the solder cools, the IC package remains firmly coupled to the solder pads. Mass reflow includes infrared, convection, and vapor phase techniques.
Non-ceramic packages such as windowed plastic packages are more desirable than ceramic packages because they are of lower cost than corresponding ceramic windowed packages. However, available windowed plastic packages do not meet the thermal requirements for mass reflow board mounting. These windowed plastic packages are mounted to circuit boards using techniques such as manual soldering that keep the package bulk from reaching the elevated temperatures of the mass reflow process.
Standard windowed plastic packages tested on the mass reflow process exhibit problems such as cracked lids, lid-sealant separation due to thermal expansion mismatch between the plastic and glass window, and delamination of the die from the die attach.
SUMMARY OF THE INVENTION
A windowed package is capable of withstanding a mass reflow process. During mass reflow, the entire package is subjected to the solder reflow temperature. In one embodiment, the lid comprises a ceramic frame and a glass window.


REFERENCES:
patent: 4644384 (1987-02-01), Charoensakvirochan et al.
patent: 4697203 (1987-09-01), Sakai et al.
patent: 5691480 (1997-11-01), Cook, Sr. et al.
patent: 5821532 (1998-10-01), Beaman et al.
Japanese abstract for 58-140155, Aug. 19, 1983, 2 pgs.
Japanese abstract for 5-90548, Apr. 9, 1993, 2 pgs.
Japanese abstract for 10-65132, Mar. 6, 1998, 2 pgs.

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