Manufacturing process of conductive polymer composite...

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – Shaping against forming surface

Reexamination Certificate

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C429S518000

Reexamination Certificate

active

07910040

ABSTRACT:
A composite bipolar plate for a polymer electrolyte membrane fuel cell (PEMFC) is prepared as follows: a) compounding vinyl ester and graphite powder to form bulk molding compound (BMC) material, the graphite powder content ranging from 60 wt % to 95 wt % based on the total weight of the graphite powder and vinyl ester, wherein carbon fiber 1-20 wt %, modified organo clay or noble metal plated modified organo clay 0.5-10 wt %, and one or more conductive fillers selected form: carbon nanotube (CNT) 0.1-5 wt %, nickel plated carbon fiber 0.5-10 wt %, nickel plated graphite 2.5-40 wt %, and carbon black 2-30 wt %, based on the weight of the vinyl ester resin, are added during the compounding; b) molding the BMC material from step a) to form a bipolar plate having a desired shaped at 80-200° C. and 500-4000 psi.

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Chen, Teng-Kuei, Li-Hsiang Perng, Kung-Haw Wei, “Reachtion Mechanisms of Synthesized PCL/Clay Nanocomposites”, http://web.archive.org/web/20040107124533/http://polymer.che.ncku.edu.tw/papers/E-Nano/E032.pdf, Jan. 7, 2004, p. 1.

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