Manufacturing method of a molded gear

Electric heating – Metal heating – Cutting or disintegrating

Reexamination Certificate

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Reexamination Certificate

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07612310

ABSTRACT:
A gear piece having a hollow portion of the same shape as a molded gear is formed by performing electrical discharge-machining with respect to a metal member that is smaller in thickness than a tooth width dimension of the molded gear, using a first discharging electrode; a chamfer-application piece having a recess portion of the same shape as the chamfered portions of the molded gear is formed by performing electrical discharge-machining by only a predetermined depth with respect to other metal member, using a second discharging electrode; a molding die is assembled by according the hollow portion of the gear piece with the recess portion of the chamfer-application piece; and the molded gear is manufactured by forming a gear member using the molding die.

REFERENCES:
patent: 3498158 (1970-03-01), Kougel
patent: 5539172 (1996-07-01), Takase et al.
patent: 6204466 (2001-03-01), Tabor
patent: 6324931 (2001-12-01), Tsung
patent: 6335503 (2002-01-01), Tsung
patent: 6732605 (2004-05-01), Takano et al.
patent: 9-323219 (1997-12-01), None
patent: 10094921 (1998-04-01), None
patent: 2000-158449 (2000-06-01), None
patent: 2003-90413 (2003-03-01), None

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