Manufacture of foam-filled panels and cores therefor

Metal working – Method of mechanical manufacture – Combined manufacture including applying or shaping of fluent...

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52674, 52806, 428117, H01C 103

Patent

active

045934495

ABSTRACT:
Disclosed is a manner of making a core by shearing and bending a strip (36) of sheet metal into ribbons. The ribbons thereby constitute a series of troughs (53) and crests (52). The core is sandwiched between two skins (64,65). The crest and troughs are presented as tubes (66) extending into the interior of the core from an edge of the panel. Polyurethane foam is injected into these tubes. The foam rises and sticks the cores to the skins. The resulting panel is strong, rigid, durable, inexpensive, and extremely versatile.

REFERENCES:
patent: 447085 (1891-02-01), Sagendorph
patent: 514313 (1894-02-01), Eckstein
patent: 2738297 (1956-03-01), Pfistershammer
patent: 3242240 (1966-03-01), Tantlinger
patent: 3644158 (1972-02-01), Strumbos
patent: 3816573 (1974-06-01), Hashimoto
patent: 3846525 (1974-11-01), Kinne
patent: 3869778 (1975-03-01), Yancey
patent: 3970324 (1976-07-01), Howat
patent: 4522860 (1985-06-01), Scott et al.

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