Manufacture of flow optimized stiffener for improving...

Metal working – Method of mechanical manufacture – Muffler – manifold or exhaust pipe making

Reexamination Certificate

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Reexamination Certificate

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07607225

ABSTRACT:
A method for the direct manufacture of aerospace duct elements is provided comprising executing a single build run on a build chamber using direct fabrication technology to generate at least one duct section. The at least one duct section is generated by forming a plurality of partial cylinder duct segments orientated within the build chamber in a nested arrangement during the single build run, and assembling at least two of the partial cylinder duct segments to form the duct section. During the single build run a plurality of stiffening protrusions are formed on each of the partial cylinder duct segments to improve duct rigidity and to modify flow through the duct section.

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