Manufacture of blanks for recording discs utilizing coextrusion

Plastic and nonmetallic article shaping or treating: processes – Forming sound grooves in records – Die pressing disk type records

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156219, 156220, 15624419, 15624424, 264106, 264171, 264176R, 2642102, 425810, 428 65, 428323, 428515, 428520, B29C 2400, B29D 1700, B29F 310, B32B 2708, B32B 3130

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043158781

ABSTRACT:
It has been found that a layered recording disc having an inexpensive core layer and high quality recording groove-accepting outer layers can be made in a relatively simple manner through an application of the technique known as coextrusion, wherein a common die, e.g. a coextrusion die (10) having a die orifice (11) for a plurality of streams (13, 23, and 33) provides a multilayer coextrudate (60) having a plurality of layers (64, 74, and 84). The coextrudate (60) can be cut into segments (60a) with a suitable cutting means (20). The coextrudate segments can be substantially of record thickness with a circular periphery. Alternatively, coextrudate segments (60b) can be much thicker than a record and much smaller in surface area. In either case, segments can be compression molded into discs (100) having the desired profile and/or grooves.

REFERENCES:
patent: 2039140 (1936-04-01), Barton
patent: 2529683 (1950-11-01), Keefe
patent: 3072519 (1963-01-01), Salzman
patent: 3665136 (1972-05-01), Westermann
patent: 3687769 (1972-08-01), Dague
patent: 3768946 (1973-10-01), Matuschke
patent: 4034033 (1977-07-01), Carrere
Burt, Journal of Audio Engineering, vol. 25 (1977), pp. 712-723.
Chemical Week, Dec. 20, 1978, pp. 51-52.

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