Main drain safety grate apparatus

Baths – closets – sinks – and spittoons – Pool type – Construction details

Reexamination Certificate

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Details

C004S504000

Reexamination Certificate

active

06170095

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to a device to prevent injuries and deaths associated with the main drain of a swimming pool or spa. Pools and spas use a pump to permit the water to circulate both within the spa or pool, through conditioning or heating apparatus and the like, and back to the spa or pool. The point or points from which the pump draws water from the structure, often known as the main drain, can be very dangerous to persons within the structure because of the risks associated with the possibility that a person, or a part of their body might cover, or blind off, that main drain. By covering all or part of that drain, greatly increased suction may result at that point, acting to trap the person. If the person's face is below water at that time, they may drown. Another risk is that of a person (often a child) placing their buttocks over, and covering, the drain. This occurs most frequently on drains where the grate is missing, but may also occur on flat drain covers that can be so covered and collapse with the increased suction. In this case, the greatly increased suction can act to eviscerate the person through their anus, permanently injuring them. Another risk is of a person's hair becoming entangled in a grate, trapping the person next to the drain, resulting in drowning.
Conventional drain systems have used “anti-vortex” covers, which lack holes at the top, preventing or discouraging a person from covering that hole, and which reduce flow rates (to perhaps less than 6 ft./sec.) to reduce turbulence. Covering the drain with a grate, often having ½ inch openings, have also been used.
Other conventional drain systems have used dual or multiple main drains, separated by sufficient distance to prevent both from being covered, ideally reducing the pressure should one become covered, or a plumbing design that prevents any single drain becoming connected exclusively to a suction pump. Further ways include gravity-fed collector sumps, and vent stacks, which attempt to limit total suction to about 8 ft.-H
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One disadvantage of conventional systems is that they often involve extra components, adding complexity and cost to the system. Another disadvantage is that the grates or other covers may fail, permitting a person to cover that drain, and become entrapped, or disemboweled. Another is that even grates designed to be anti-vortex may still permit hair entanglement in the drain cover support attachment points or in the cover openings themselves. Further, it is not clear that multiple drains per pump provide sufficient protection because of the potential for dynamic hydraulic imbalance, which may still permit a large increase in suction at the drain.
Previous drains and suction entrapment devices for pools or spas disclosed in patents include the following:
U.S. Pat. No. 5,734,999 discloses a floor drain grate that including two or three separate regions through which water can flow into the drain. The regions are spaced-apart, preferably one to two feet, to effectively prevent a swimmer from covering all openings simultaneously, preventing suction entrapment. One or more elongate channel portions are used to create a flow passage structure to space apart the inflow regions, and a central portion overlies the drain, and provides a further inflow region. The floor drain grate, including the channel portions, is disclosed as overlying the pool floor. The central portion is disclosed as being securely attached to the drain, using screws, and the channel portions are disclosed as being integrally formed with the central portion, or as being attached thereto using screws or adhesives.
U.S. Pat. No. 3,940,807 discloses an outlet drain for a spa including channels extending radially substantially in all directions from the central drain aperture through which water can enter the drain. The channels extend approximately two feet, from the ends of opposing channels, to effectively prevent a swimmer from covering all of the channels simultaneously, preventing suction entrapment. It also discloses an anti-vortex plate covering the drain sump. The drain is disclosed as being able to be integrally molded with or bonded to the bottom of the pool, or to replace the existing drain in a pool or spa. The vortex plate is disclosed as being held in position by screws, and the retrofittable drain is held in place by spring clips that apply a downward force to provide a secure fit and to prevent unintended removal.
U.S. Pat. No. 4,658,449 discloses an adapter for pool drains that uses an upper ring raised from the surface of the pool floor, and arms radiating downward therefrom to a lower ring, or perimeter frame, that rests on the floor of the pool, to define a raised screening surface above the pool drain. The larger surface area provides a greater area for suction to reduce the suction at any given point. The adapter is also disclosed to use either a heavy metallic mesh or plurality of metallic arms among the radiating arms and the top of the upper ring to reduce the whirlpool effect. The perimeter frame is disclosed as having mounting arms that run across it, intersecting the pool drain, to permit the adapter to be bolted or screwed to the drain.
U.S. Pat. No. 4,121,307 discloses a pool having an open gutter around its perimeter, including therein a suction pipe providing positive withdrawal of water in the gutter. The bottom of the pool is shown to have a main drain utilizing an elongated grate. The grate is not described as being removable.
SUMMARY OF THE PRESENT INVENTION
The present invention provides a single device that eliminates the three basic hazards associated with swimming pool main drains: suction entrapment, disembowelment and hair entrapment. It does so by preventing the great increases in pressure associated with a suction inlet being covered by a person's body, thus preventing a person's limb or body from being entrapped, or the person from being disemboweled. It also provides a “breakaway” grate that allows a person whose hair is entrapped to rise to the surface safely, but does not ordinarily permit the removal of the protective grate without tools.
To accomplish the first object, the entire main drain system is configured into a long narrow device which, by its shape, precludes it from being covered by a swimmer's body, because a person's body simply can not conform to blind off this grate. By using this long, or elongate, shape, even should a person press up against the drain, some part of the grate will be left uncovered, permitting the water to continue to enter the drain and preventing the sharp pressure increase associated with the stopping of water flow. It also avoids concern regarding potential suction increases resulting from hydraulic imbalance because water flow continues at that drain and need not shift elsewhere. Thus by being unable to be closed off by a body, the mere design thereby precludes the suction entrapment of a bather due to increased pump suction.
The second object is met by using a “breakaway”, deformably releasable, grate. This grate serves as an effective means of eliminating the hazard of hair entrapment (usually young girls with long hair playing in the spa). Should hair become entrapped in the grate, an upward pull on the hair, as by a person seeking to escape, will cause the grate to bow and thus release from its slots in the frame (about a 7 pound pull at the outer ends), allowing the bather to safely return to the surface where the entanglement can easily be removed. Further, due to the length of the slotted design grate (and the increase in flow area), the water velocity through the grate is significantly reduced so that the usual turbulence associated with hair entanglement is significantly reduced.
In a preferred embodiment, the drain comprises three parts: the sump, the frame and the grate. The sump serves as the forming shell to provide a water tight water gathering void for the water being drained from the pool at this location. It serves to hold the concrete from o

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