Magnetically controlled liquid transfer system

Pumps – One fluid pumped by contact or entrainment with another – Diverse pumps

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Details

417127, 417128, 417131, 417146, 417149, F04F 102

Patent

active

059384085

DESCRIPTION:

BRIEF SUMMARY
BACKGROUND OF THE INVENTION

1. Technical Field
The invention relates to a liquid transfer system. More particularly, the invention relates to a magnetically controlled liquid transfer system which uses a ferrous actuator and a magnetic air valve to control the directional flow of compressed air passing either through a venturi manifold to create either a vacuum condition or a pressure condition within a pump chamber or flowing directly into the pump chamber allowing for the transfer of liquids from one location to another.
2. Background Information
Liquid transfer systems allow for the transfer of liquids from one location to another without the possibility of contaminating the liquids with lubricants which may be contained within the pump. These liquid transfer systems have been in use for many years and patents can be traced back as far as 1938, as evidenced by U.S. Pat. No. 2,141,427. The theory behind these systems is that compressed air which is passed through a venturi manifold and out an exhaust creates a jet stream. By passing this jet stream directly over an opening in a pump chamber, a vacuum is induced within the pump chamber. The bottom of the chamber includes an inlet passage and an outlet passage each containing a one-way check valve. When the vacuum condition exists within the pump chamber liquid is drawn through the inlet valve and into the pump chamber. When the liquid reaches a certain level within the chamber a valve is shut at the exhaust forcing the air through the opening in the pump chamber and creating a downward pressure on the liquid which forces the liquid out through the outlet valve to another location. This suction-discharge pumping cycle is repeated until the compressed air is discontinued.
In the alternative, the compressed air may flow directly into the pump chamber for forcing the liquid therefrom, which liquid enters the chamber through the force of gravity, such as in a condensation-type of pump.
U.S. Pat. No. 2,141,427 shows a transfer system incorporating a float mechanism to regulate the level of the liquid within the pump chamber. A spring and piston is used to change the directional flow of the compressed air and thus change the pumping cycle from suction to discharge.
One problem with some of the prior art liquid transfer systems is that while corrosive, erosive, or abrasive liquids are drawn into the pump chamber, the level of liquid rises and approaches the opening in the pump chamber. Liquid may splash or be drawn into the jet stream contacting operational elements of the pump or are blown out of the exhaust and into the surrounding environment.
Other difficulties with some prior art liquid transfer systems are with the mechanisms and methods used to measure the level of the liquid and to control the directional flow of air within the pump chamber. U.S. Pat. No. 3,932,065 shows a prior art transfer system which utilizes a pneumatically controlled air valve to change the directional flow of the liquid. The liquid transfer system of the present invention utilizes a magnetically controlled diverter valve to perform the same task.
U.S. Pat. No. 5,007,803 shows a liquid transfer system which uses either two opto-electronic sensors or a pneumatic timing device to signal the opening and closing of a pinch valve. The pinch valve is placed at the exhaust and includes an internal flexible sleeve. When the pinch valve is in an open position air flows through the sleeve and out the exhaust. When in a closed position, pressure is applied against the flexible sleeve causing the sleeve to pinch inwardly closing off the airflow through the exhaust. When the valve is closed the air is directed into the chamber forcing the liquid through the outlet valve. Although the system of this patent is presumably adequate for the purpose for which it was intended, the present invention avoids the drawbacks of this prior art liquid transfer system.
One drawback of this prior art liquid transfer system is the use of the pinch valve. The pinch valve requires 30 psi to close the flexible slee

REFERENCES:
patent: 2141427 (1938-12-01), Bryant
patent: 3932065 (1976-01-01), Ginsberg
patent: 4964784 (1990-10-01), Vanderheyden
patent: 5007803 (1991-04-01), DiVito
patent: 5141404 (1992-08-01), Newcomer et al.

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