Machinable metal-matrix composite

Metal treatment – Stock – Age or precipitation hardened or strengthened

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Details

148407, 148408, 148409, 148411, 148415, 148326, 148328, 428627, 428632, C22C 2100, C22C 2300, C22C 2900, C22C 3800

Patent

active

057025428

ABSTRACT:
Metal-matrix composites and methods for producing these composites are provided. The manufacturing methods include providing a ceramic preform having a uniform distribution of ceramic particles sintered to one another. The particles include an average particle size of no greater than about 3 microns, and at least one half of the volume of the preform is occupied by porosity. The preform is then disposed into a mold and contacted by molten metal. The molten metal is then forced into the pores of the preform and permitted to solidify to form a solid metal-matrix composite. This composite is machinable with a high-speed steel (HSS) bit for greater than about 1 minute without excessive wear occurring to the bit. This invention preferably employs metal-matrixes including Al, Li, Be, Pb, He, Au, Sn, Mg, Ti, Cu, and Zn. Preferred ceramics include oxides, borides, nitrides, carbides, carbon, or a mixture thereof. Inert gas pressures of less than about 3,000 psi can be used to easily infiltrate the preforms.

REFERENCES:
patent: 3574609 (1971-04-01), Finlay et al.
patent: 4710348 (1987-12-01), Brupbacher et al.
patent: 4731132 (1988-03-01), Alexander
patent: 4812289 (1989-03-01), Alexander
patent: 4834810 (1989-05-01), Benn et al.
patent: 5143795 (1992-09-01), Das et al.

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