Low torque tap

Cutting by use of rotating axially moving tool – Tool of specific diverse material

Reexamination Certificate

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Details

C076S115000, C408S222000, C470S198000

Reexamination Certificate

active

07144208

ABSTRACT:
A low torque tap includes a shank portion with a driving square and a thread cutting portion. The thread cutting portion includes a threaded body with one or more asymmetrical straight flutes that run essentially parallel to a longitudinal axis of the tap. The thread cutting portion also includes one or more short angular flutes or spiral points and a tapered chamfer. For tapping steel alloys, the cutting edges of the straight flutes and the spiral points have a rake or chordal hook angle of between about 5 and 15 degrees. For tapping ferrous materials, the tap is made from molybdenum-enriched high-speed steel and may be coated with a wear-resistant, friction-reducing layer. A second, outer layer, such as molybdenum disulfide, may be applied over the wear-reducing layer for further reduction in friction. For tapping non-ferrous materials, the tap may be coated with a layer of material containing carbon.

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W. E. Henderer, “On the Mechanics of Tapping by Cutting,” Journal of Engineering for Industry, Feb. 1977, pp. 257-262.

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