Low temperature expandable vermiculite and intumescent sheet mat

Compositions – Exfoliated or intumesced

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Details

252378P, 106DIG4, C04B 1420, C04B 1414

Patent

active

051165376

ABSTRACT:
A method of decreasing the expansion temperature and improving the expansion characteristics of vermiculite ore comprising subjecting vermiculite ore containing interlamellar cations to a potassium nitrate solution for a time interval sufficient to ion-exchange interlamellar cations within said ore with potassium ions. Subsequent to this ion exchange the low temperature expandable vermiculite may be expanded by heating in an oven, or incorporated in an intumescent material and heat expanded in situ, or expanded by other heating means. An intumescent sheet is provided which may be used for mounting automotive catalytic converter monoliths comprising an unexpanded vermiculite produced by the method of the invention; an inorganic fibrous material; and a binder.

REFERENCES:
patent: 2791496 (1957-05-01), Rice
patent: 2967153 (1961-01-01), Houston
patent: 3062753 (1962-11-01), Hayes
patent: 3325340 (1967-06-01), Walker
patent: 3758415 (1973-09-01), Wada
patent: 3916057 (1975-10-01), Hatch et al.
patent: 4715987 (1987-12-01), Ritter
patent: 4877551 (1989-10-01), Lukas, III

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