Coating processes – Heat decomposition of applied coating or base material – Coating decomposed to form carbide or coating carbonized
Patent
1996-12-23
1999-03-16
Bell, Janyce
Coating processes
Heat decomposition of applied coating or base material
Coating decomposed to form carbide or coating carbonized
427379, 427294, 427384, B05D 302
Patent
active
058827269
ABSTRACT:
An improved method for producing low-cost carbon-carbon composites based on melt-impregnation of carbonaceous fiber preforms with low-melting point sugars is provided. Sugars such as fructose, ribose and sucrose are provided as impregnants via either ambient pressure or vacuum processing. Subsequent pyrolysis in air by heating to temperatures in the 325.degree. C. to 350.degree. C. range results in almost complete decomposition of the sugars to carbon. Frothing during the sugar melt-impregnation and pyrolysis process is minimized by the use of extended periods of isothermal pyrolysis or by the use of a catalyst. A hybrid process combining sugar melt-impregnation and pyrolysis with carbonaceous resin impregnation and pyrolysis is also provided as a densification enhancement. Three sugar melt-impregnation and pyrolysis cycles followed by a furfural alcohol impregnation cycle and a final sugar melt-impregnation cycle reduce the pore volume from sixty per cent in the preform to twenty-six per cent in the densified composite.
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Bell Janyce
MSNW, Inc.
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