Electric lamp and discharge devices – With luminescent solid or liquid material – With gaseous discharge medium
Reexamination Certificate
1999-03-05
2001-10-16
Patel, Nimeshkumar D. (Department: 2879)
Electric lamp and discharge devices
With luminescent solid or liquid material
With gaseous discharge medium
C313S546000, C313S564000, C313S565000, C313S550000, C313S634000, C313S490000, C445S009000, C445S010000, C445S038000, C445S073000
Reexamination Certificate
active
06304029
ABSTRACT:
BACKGROUND OF THE INVENTION
The invention relates to a method of manufacturing a low-pressure mercury vapor discharge lamp, in which method a closed holder containing a required quantity of mercury is placed in a radiation-transmitting discharge vessel, whereupon the discharge vessel is provided with a rare gas and is closed. Means for maintaining an electric discharge are arranged in or adjacent the discharge vessel, and the holder is opened after the discharge vessel has been closed.
The invention also relates to a holder containing mercury for use in a low-pressure mercury vapor discharge lamp manufactured by the above method.
The invention further relates to a low-pressure mercury vapor discharge lamp manufactured by means of this method.
A method of manufacturing a low-pressure mercury vapor discharge lamp of the kind mentioned in the first paragraph is known from U.S. Pat. No. 5,917,276. In the known method, a capsule or holder containing mercury and manufactured from glass is placed in a low-pressure mercury vapor discharge lamp, and the capsule or holder is opened in that it is locally heated through a wall portion of the discharge vessel by means of a radiation source.
The aim to reduce the quantity of mercury in the lamp, for example in counteracting that mercury is bound to lamp components in the discharge vessel during lamp operation and is thus no longer available for lamp operation, renders it desirable to use different mercury doses in dependence on the type and size of the low-pressure mercury vapor discharge lamp. A consequence of this is that the holders containing mercury will contain varying mercury doses for different lamp types.
SUMMARY OF THE INVENTION
The invention has for its object to ascertain in a simple manner what mercury dose is present in the holder.
Further objects of the invention are to provide a holder containing mercury for use in a low-pressure mercury vapor discharge lamp and to provide a low-pressure mercury vapor discharge lamp of the kind described in the opening paragraph which can be manufactured in a comparatively simple manner by the method according to the invention.
According to the invention, the holder is manufactured from a glass which comprises lead oxide, which lead oxide is partly reduced, the degree of reduction being a measure for the quantity of mercury in the holder.
A holder manufactured from glass and provided with a filling comprising mercury can be manufactured more easily than a holder made of ceramic material or metal. The introduction of impurities into the discharge vessel can be comparatively easily avoided with the use of a glass holder. A low melting temperature of the glass of the holder is favorable, i.e. a temperature at which the viscosity is 10 hpa. The holders can then be opened in a comparatively simple and fast manner, for example by means of a radiation source of low power. A suitable material having the desired properties for the manufacture of the glass envelope of the holder is a glass comprising lead oxide (the processing temperature T of PbO glass lies in the region of 1000° C.≦T≦1500° C.). The reduction of lead oxide to lead leads to a blackening of the glass. A partial reduction of lead oxide leads to a partial blackening of the glass. The manufacture of the holder from a glass comprising lead oxide and the reduction of the lead oxide to a higher or lower degree leads to a glass which has been blackened to a higher or lower degree. Given the desirability of using different mercury doses in the glass holder in dependence on the type and size of the low-pressure mercury vapor discharge lamp, the different degrees of blackening of the glass envelope of the holder provide a simple mechanism for distinguishing the various mercury doses. The introduction of impurities into the discharge vessel can be counteracted much better with the use of a holder manufactured from a glass comprising lead oxide, which lead oxide (PbO) is reduced partly to lead (Pb), than with the use of holders marked in a different way, for example with a paint mark on the outer surface of each holder. Paint and similar (organic or inorganic) products tend to give off solvents and other gases or vapors which are detrimental to the atmosphere in the discharge vessel. In addition, charged particles present in the discharge during operation of the low-pressure mercury vapor discharge lamp may promote the generation of vapors and gases from paint-like and similar products, which detract from an efficient discharge.
Preferably, the holder is light-transmitting for at least part of the visible spectrum. This simplifies an inspection of the contents of the holder. This may be achieved in that part of the holder is shielded from the reducing atmosphere during the reduction of the glass envelope of the holder. It is furthermore possible in this manner to blacken, for example, an end portion of the holder and/or a central portion of the holder.
It is favorable when the holder, while still closed, is filled with an inert gas,, for example a rare gas, with a filling pressure of between approximately 1 hPa and approximately 100 hPa. Leaky holders can be readily identified in that the holders are made to pass through a high-frequency inductive field. Undamaged holders, unlike leaky ones, will show a clearly visible disturbance (induction peak) while passing the field, following which the leaky holders can be removed from the production process by automatic detection means.
The holder is preferably colored as a result of the reduction of the lead oxide. The following colors on a gradual color scale are obtained in that the degree of reduction of the lead oxide to lead is made to vary: clear transparent (colorless), pale brown, brown, dark brown, and black. Such colors may be obtained through a suitable choice of the reduction conditions and/or through the use of suitable variations in the period over which the holder is reduced.
The lead oxide may be reduced by means of a heat treatment in an atmosphere comprising hydrogen. The heat treatment takes place preferably at temperatures between 450° C. and 500° C. and in a reducing atmosphere which comprises hydrogen (H
2
) and nitrogen (N
2
).
The lead oxide is preferably reduced mainly at an outer surface of the holder. The desired coloring of the holder is thus quickly obtained, said coloring being indicative of the quantity of mercury present in the holder. Since the major portion of the holder material consists of a glass comprising lead oxide in non-reduced form, a glass holder is obtained which for the remaining part has the desired properties (i.e. as regards the strength and stability of the glass envelope of the holder).
A low-pressure mercury vapor discharge lamp is thus obtained in a simple manner by the above method, which lamp can be manufactured in a comparatively simple manner by the method according to the invention.
Usually, the holder will remain inside the finished low-pressure mercury vapor discharge lamp after the manufacture of this lamp. It is favorable for the holder to be positioned in a recess of the discharge vessel in those lamps in which the holder in addition comprises an amalgam. The amalgam in the holder may have a comparatively low temperature, depending on the distance from the holder to the other lamp components. Alternatively, the holder may be arranged in a more central position in the discharge vessel, for example in the discharge space. Such an embodiment may be favorable when the holder was used exclusively for dosing mercury, or when the holder contains an amalgam which regulates the mercury vapor pressure required for an optimum lamp operation at a comparatively high temperature. If the discharge vessel is provided with a luminescent layer, a window may be provided therein for admitting radiation to the holder from outside the discharge vessel during lamp manufacture.
A holder remaining behind in the lamp is preferably fixed therein. A loose holder could give the impression that the lamp is defective. If the holder contains an amalgam, changes in the
De Bot Frank Gerardus Cornelis
Traksel Frans J.
Van Dongen Johannes A. G.
Halajian Dicran
Haynes Mack
Patel Nimeshkumar D.
U.S. Philips Corporation
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