Low loss silicon waveguide and method of fabrication thereof

Optical waveguides – Planar optical waveguide

Reexamination Certificate

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C385S014000, C385S130000, C385S131000, C385S132000, C438S041000

Reexamination Certificate

active

07016587

ABSTRACT:
A silicon rib waveguide that has a silicon nitride cladding layer of predetermined thickness to reduce optical loss of light propagating therethrough. An exemplary embodiment of the waveguide is fabricated by using a silicon-on-insulator structure having a single crystal silicon layer bonded to a silicon wafer with a layer of insulative material. An etch resistant masking layer is deposited on the outer surface of the single crystal silicon layer and patterned to produce vias therein. A RIE etching process is used through the vias in the masking layer to form at least one rib bounded by a pair of parallel trenches. The masking layer is removed and a silicon nitride cladding layer is deposited on the rib side and end walls and on the trenches.

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