Metal treatment – Process of modifying or maintaining internal physical... – Treating loose metal powder – particle or flake
Patent
1997-02-10
1998-12-08
Wyszomierski, George
Metal treatment
Process of modifying or maintaining internal physical...
Treating loose metal powder, particle or flake
75338, 148208, B22F 908
Patent
active
058463496
ABSTRACT:
An iron or copper based metal powder useful for plasma deposition of a coating that has a dry coefficient of friction 0.75 or less and readily conducts heat through the coating. The powder comprises (a) H.sub.2 O atomized and annealed particles consisting essentially of (by weight) carbon 0.15-0.85%, oxygen 0.1-0.45%, an air hardening agent selected from manganese and nickel of 0.1-6.5%, and the remainder iron or copper, with at least 90% of the particles having oxygen and iron or copper combined in the lowest atomic oxygen form for an oxide of such metal.
A method of making anti-friction iron powder that is economical, selectively produces FeO and promotes fine flowable particles. The method comprises (a) steam atomization of a molten steel that excludes other oxygen, the steel containing carbon up to 0.4% by weight to produce a collection of comminuted particles, and (b) annealing the particles in an air atmosphere for a period of time of 0.25-2.0 hours in a temperature range of 800.degree.-1400.degree. F. to reduce carbon in the particles to about 0.2% or sponge iron by reducing Fe.sub.3 O.sub.4 or Fe.sub.2 O.sub.3 in CO and (H.sub.2 O steam) to attain nearly all iron with nearly all FeO and 0.1 to 0.85 C.
REFERENCES:
patent: 3887402 (1975-06-01), Kondo et al.
patent: 4201600 (1980-05-01), Luiten et al.
Fucinari Carlo Alberto
Nageswar Rao V. Durga
Rose Robert Alan
Yeager David Alan
Ford Global Technologies Inc.
Malleck Joseph W.
Wyszomierski George
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