Lithium transition-metal phosphate powder for rechargeable...

Chemistry: electrical current producing apparatus – product – and – Current producing cell – elements – subcombinations and... – Electrode

Reexamination Certificate

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C429S223000, C429S224000, C429S231300

Reexamination Certificate

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10719134

ABSTRACT:
Methods of manufacture and use of phosphates of transition metals are described as positive electrodes for secondary lithium batteries, including a process for the production of LiMPO4with controlled size and morphology, M being FexCoyNizMnw, where 0≦x≦1,0≦y≦1, 0≦w≦1, and x+y+z+w=1. According to an exemplary embodiment, a process is described for the manufacture of LiFePO4including the steps of providing an equimolar aqueous solution of Li1+, Fe3+and PO43−, evaporating water from the solution to produce a solid mixture, decomposing the solid mixture at a temperature of below 500° C. to form a pure homogeneous Li and Fe phosphate precursor, and annealing the precursor at a temperature of less than 800° C. in a reducing atmosphere to produce the LiFePO4powder. The obtained powders can have a particle size of less than 1 μm, and can provide superior electrochemical performance when mixed for an appropriate time with an electrically conductive powder.

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patent: 6632566 (2003-10-01), Yamada et al.
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patent: 2001-110414 (2001-04-01), None
patent: 00/60680 (2000-10-01), None
Patent Abstracts of Japan,Publication No. 2000-294238, “Synthesis of LiFePO4 and Manufacture of Nonaqueous Electrolyte Battery”, Apr. 25, 2001.
N. Ravel, “Improved Iron Based Cathode Material”, ECS Fall Meeting, Hawaii, Abs. No. 127 (1999).
A. Yamada, “Optimized LiFePO4for Lithium Battery Cathodes”, Journal of Electrochemical Society, vol. 148, No. 3; pp. A224-A229 (2001).

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