Lightweight articulated piston head and method of making the pis

Expansible chamber devices – Piston – Open-ended hollow skirt type

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92231, 1231936, B01D 4500

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active

059341742

ABSTRACT:
A piston head is provided which is lightweight and inexpensive yet capable of handling high mechanical and thermal loading during operation. The piston head generally includes a top head portion and a bottom head portion formed separately and connected by a friction weld. Importantly, the top head portion includes a first cooling gallery formed between the depending outer wall and a first inner depending wall and a second cooling gallery formed between the first inner depending wall and a second inner depending wall. The bottom head portion also includes corresponding first and second upper extending walls connected to the first and second inner depending walls to form the lower portion of each cooling gallery. The inner depending and upper extending walls are formed so that the ratio of the sum of the transverse thickness of the adjacent walls to the outer diameter of the piston head is approximately from 2% to 8%, and preferably 4% to 6%. This ratio optimal reduces piston weight while maintaining sufficient strength to endure mechanical loading during operation and providing improved thermal cooling capacity.

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Carmo Ribeiro et al., "Articulated Piston," U.S. Patent Application Serial No. 689,244, filed Aug. 7, 1996. pp. 1-22.

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