Lens element from diamond-turned thermoplastic resin

Plastic and nonmetallic article shaping or treating: processes – Optical article shaping or treating – Nonmechanical aftertreatment

Reexamination Certificate

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C264S002700

Reexamination Certificate

active

07413689

ABSTRACT:
A method for fabrication of a lens element from a lens blank shaped from a high index, high thermal property thermoplastic resin conditions the surface of the lens blank by an extended annealing process. The temperature of the lens blank is increased to a soak temperature greater than 165 degrees C. over a ramp-up period of more than 2.5 hours, increasing the temperature during the ramp-up period by no more than 2 degrees C. per minute, on average. The lens blank is maintained at the soak temperature for a soak period of at least 3 hours. The temperature of the lens blank is lowered back to room temperature during a ramp-down period at a rate no faster than 1.5 degrees C. per minute, on average. This forms a conditioned lens blank that is diamond-turned to obtain an optical quality surface.

REFERENCES:
patent: 5715091 (1998-02-01), Meyers
patent: 6086204 (2000-07-01), Magnante
patent: 6807336 (2004-10-01), van Haasteren
patent: 2001/0029816 (2001-10-01), Ben-Menachem et al.
patent: 2003/0235050 (2003-12-01), West et al.
GE Engineering Thermoplastics Design Guide.
Annealing. Guidelines from GE Plastics website (Geplastics.com).
Plastic Optics page. Sunex Inc. website at sunex.com.
Fabrication Guidelines page. Quadrant Engineering Plastic Products website at quadrantepp.com.
“Ultraprecision Machining of Polymers”, Jeffrey W. Carr and Claudius Feger, Precision Engineering, 1993, pp. 221-237.

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