Active solid-state devices (e.g. – transistors – solid-state diode – Incoherent light emitter structure – Plural light emitting devices
Reexamination Certificate
2002-05-03
2004-05-11
Crane, Sara (Department: 2811)
Active solid-state devices (e.g., transistors, solid-state diode
Incoherent light emitter structure
Plural light emitting devices
C257S096000, C257S100000
Reexamination Certificate
active
06734467
ABSTRACT:
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to a light emitting diode (LED) white light source. In particular, the present invention relates to an LED white light source having a semiconductor LED based on GaN or InGaN, which is at least partly surrounded by an encapsulation made of a transparent material which contains a converter substance for at least partial wavelength conversion of the light emitted by the LED. The LED has a plurality of light-emitting zones by which a relatively broadband light emission spectrum is generated energetically above the emission spectrum of the converter substance.
A component of this type is disclosed for example in Published, German Patent Application DE 38 04 293 A1, which describes a configuration having an electroluminescent or laser diode in which the emission spectrum irradiated by the diode is shifted toward longer wavelengths by a plastic element treated with a phosphorescent, light-converting organic dye. The light radiated by the configuration consequently has a different color from the light emitted by the light-emitting diode. Depending on the nature of the dye added to the plastic, light-emitting diode configurations that emit light in different colors can be produced using one and the same type of light-emitting diode.
In many potential areas of application for light-emitting diodes, such as, for example, in display elements in motor vehicle dashboards, lighting in aircraft and automobiles, and in full-color LED displays, there is increasingly a demand for light-emitting diode configurations with which polychromatic light in particular white light, can be produced. International Patent Disclosure WO 98/12757 describes a wavelength-converting potting compound for an electroluminescent component having a body which emits ultraviolet, blue or green light, based on a transparent epoxy resin treated with a luminescent material, in particular with an inorganic luminescent material pigment powder with luminescent material pigments from the group of phosphors. As a preferred embodiment, a description is given of a white light source in which a radiation-emitting semiconductor LED based on GaN, GaInN, GaAlN or GaInAlN is described with an emission maximum of between 420 nm and 460 nm and a luminescent material which is chosen such that a blue radiation emitted by the semiconductor body is converted into complimentary wavelength ranges, in particular blue and yellow, or to form additive color triads, e.g. blue, green and red. In this case, the yellow or the green and red light is generated by the luminescent materials. The hue (color locus in the CIE chromaticity diagram) of the white light generated in this way can be varied in this case by suitable choice of the luminescent material or materials with regard to mixture and concentration.
Likewise, International Patent Disclosure WO 98/54929 discloses a visible-light-emitting semiconductor component having a UV/blue LED which is disposed in a depression of a carrier body, whose surface has a light-reflection layer and is filled with a transparent material which surrounds the LED at its light exit sides. In order to improve the coupling-out of light, the transparent material has a refractive index that is lower than the refractive index of the light-active region of the LED.
U.S. Pat. No. 5,851,905 and Japanese Patent JP 0100022525 in each case describe an LED chip with stacked quantum wells that have such different emission wavelengths that the chip emits white light.
The previous known white light sources of the type described have the disadvantage, however, that the spectral light emission curve of the white light sources is still not optimal, so that the physiological-optical impression of a white light source is in many cases not provided to a sufficient extent. This is due not to the luminescent materials used, for instance, but rather to the fact that, during the wavelength conversion, the energy gap between absorbed photon and emitted photon cannot be arbitrarily reduced. For this reason, a spectral hole is produced in the emission curve.
This problem could be solved by disposing an additional LED component with an emission maximum in the blue wavelength range. However, the solution is unsatisfactory since it is associated with a considerable additional outlay on material and manufacturing time, since not only must a further semiconductor component be fabricated but it must be specifically contact-connected and wired in the white light source to be manufactured.
SUMMARY OF THE INVENTION
It is accordingly an object of the invention to provide an LED white light source with broadband excitation which overcomes the above-mentioned disadvantages of the prior art devices of this general type, in which the light spectrum emitted by it is improved in the sense of an improved optical-physiological white light impression. In particular, it is an object of the present invention to specify an improved white light source in which the emitted light spectrum has an intensity profile that is as uniform as possible.
With the foregoing and other objects in view there is provided, in accordance with the invention, a white light source. The white light source contains a semiconductor light emitting diode having a light exit side and a main radiating direction, and the semiconductor LED emits a light. An encapsulation at least partly surrounds the semiconductor LED and is made of a transparent material containing a converter substance for at least partial wavelength conversion of the light emitted by the semiconductor LED. The semiconductor LED has at least two light-emitting zones embodied such that an maxima of their emission spectra are energetically detuned relative to one another and lie above an emission spectrum of the converter substance. The light-emitting zones are disposed one behind another in the main radiating direction of the semiconductor LED such that an energy of an emission maximum increases in a direction of the light exit side of the semiconductor LED.
Accordingly, the present invention describes a white light source having the semiconductor LED and the encapsulation, which at least partly surrounds the LED and is made of a transparent material containing the converter substance for at least partial wavelength conversion of the light emitted by the LED. In which case the LED has at least two light-emitting zones which are formed in such a way that the maxima of their emission spectra are energetically detuned relative to one another and lie above the emission spectrum of the converter substance, and which are furthermore disposed one behind the other in a main radiating direction of the LED in such a way that the photon energy of the emission maximum increases in the direction of the light exit side of the LED.
This order of the light-emitting zones prevents the longer-wave photons from being absorbed again in the zones with short-wave emission. Consequently, the spectral hole that is present in the case of white light sources according to the prior art is filled by virtue of the invention. This can be brought about by a single additional light-emitting zone or else by a larger number of additional light-emitting zones that energetically adjoin the first emission maximum of the converter substance above the maximum. The light-emitting zones are disposed on a common substrate and between two outer electrical contact layers, so that they can be connected to a common voltage source.
In a first embodiment, the LED has exactly one pn junction and the light-emitting zones are formed by a corresponding number of single or multiple quantum well layers of different thickness and/or of different material composition. In this embodiment, the energetic displacement between the emission maxima results from the displacement of the bottom most conduction band and the top most valance band in the case of variation of the thickness and/or of the material composition in the quantum well layers. In the simplest conceivable exemplary embodiment, two light-emitti
Härle Volker
Schlereth Karl-Heinz
Stath Norbert
Crane Sara
Greenberg Laurence A.
Locher Ralph E.
Osram Opto Semiconductors GmbH & Co. oHG
Stemer Werner H.
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