Electrical connectors – With insulation other than conductor sheath – Plural-contact coupling part
Reexamination Certificate
2001-04-19
2004-03-16
Prasad, Chandrika (Department: 2839)
Electrical connectors
With insulation other than conductor sheath
Plural-contact coupling part
C439S359000, C439S281000, C439S814000
Reexamination Certificate
active
06705900
ABSTRACT:
FIELD OF THE INVENTION
The present invention relates generally to mechanisms for interconnecting electrical leads and electrical medical devices; and more particularly, to systems and methods of interconnecting implantable electrical leads and implantable medical electrical devices such as pacemakers, nerve stimulators, implantable defibrillators, implantable monitors, and so forth.
BACKGROUND OF THE INVENTION
As implantable electrical devices have increased in their complexity, there has been an increasing variety of electrical lead systems developed for use in conjunction with these devices. Nowhere is this more apparent than in the context of implantable cardioverter/defibrillators, which may include three, four, five, or more electrodes located on various numbers of implantable electrical leads. The leads themselves may carry one, two, three, or more electrodes, and may employ a variety of different electrical connector configurations and types. As a result, manufacturers of implantable cardioverter/defibrillators have had to produce their products with a variety of connector block configurations, capable of use with different lead systems. For example, Medtronic, Inc. presently manufactures implantable cardioverter/defibrillators with four basic connector designs, designated configurations “B”, “C”, “D”, and “E”. The “B” configuration includes three 6.5 mm connector bores for receiving high voltage electrical lead connectors of the type used to couple to cardioversion/defibrillation electrodes and one 3.2 mm in-line electrical connector bore compatible with the IS-1 connector standard for receiving an IS-1 electrical lead connector of the type generally used to couple to cardiac pacing and sensing electrodes. The “C” configuration includes a single 3.2 mm connector bore conforming to the DF-1 standard for receiving high voltage electrical lead connectors used to couple to cardioversion/defibrillation electrodes. This configuration also includes a single IS-1 connector bore. The “D” configuration includes three DF-1 connector bores and one IS-1 connector bore. The “E” configuration includes two 6.5 mm connector bores and two 5 mm connector bores for receiving electrical lead connectors used to couple to individual cardiac pacing and sensing electrodes.
As is apparent from the above discussion, multiple connectors block types are necessitated both by the use of multiple connector standards, and also because of the desire to connect a varying number of lead systems to a given device. The situation is complicated even further by the use of non-standard connector systems. For example, it has been increasingly common to utilize small-diameter guide catheters to deliver leads having a diameter of 7 French or less to a desired implant site. After lead placement is completed, the catheter must be withdrawn from the body. However, if the catheter has a small inner diameter, the inner lumen of the catheter cannot accommodate a standard-size lead connector such as one conforming to the IS-1 standard. In this situation, the catheter must be split or slit into two portions. Such slittable or splittable catheters are more expensive to manufacture, and require the additional slitting step to remove. To remedy this problem, the lead may instead include a small-diameter, non-standard connector that easily fits within the catheter lumen, allowing the catheter to be readily withdrawn from the body. This non-standard connector has the drawback of necessitating the use of an even larger number of connector block configurations.
One way to solve the problem is to provide adapters that adapt one lead connector type to a different connector type on the device. These adapters may take the form of a relatively short lead which at one end has a connector assembly which may be inserted into one or more bores on the connector block on the implantable device and at the other end has one or more connector bores capable of receiving the connector assembly or assemblies on the electrical leads to be used with the device. These adapters are bulky and add substantially to the size of the pocket in which the device is to be implanted. In addition, they tend to require a number of additional steps to be performed by the physician in order to couple the leads to the implanted device, and are thus seen as undesirable generally. Such adapters are disclosed in U.S. Pat. No. 5,000,177, issued to Hoffmann, and U.S. Pat. No. 5,328,442, issued to Levine. Some adapters, such as disclosed in U.S. Pat. Nos. 5,050,602 issued to Osypka and 5,060,649 issued to Hocherl et al. even required removal of the connector assembly of the lead as part of the connection process.
Another approach to resolving lead/device incompatibility problems involves use of an up-sizing adapter. An up-sizing adapter is used to convert a smaller-diameter standard or non-standard lead connector to a larger-sized device connector. This is particularly useful when dealing with leads having smaller connectors for use with non-splittable guide catheters. As discussed above, a smaller lead connector allows guide catheters to be easily withdrawn over the lead proximal end after the implant procedure is completed. After the guide catheter has been removed from the body, the up-sizing adapter may be connected to allow the lead to be coupled to a device.
One example of an up-sizing adapter is shown in U.S. Pat. No. 5,007,864, issued to Stutz Jr. This patent discloses an adapter to convert a smaller-diameter unipolar lead system to a larger connector block. Although this system allows a small-diameter lead to be used with a non-splittable catheter, this system has a disadvantage of not being adaptable for use with a bipolar leads.
Another example of an up-sizing adapter is disclosed in U.S. Pat. No. 4,583,543 issued to Peers-Trevarton. While this system is adaptable for use with bi-polar lead systems, it can only be used with a lead having a connector pin that is smaller than the connector bore. That is, it is not adaptable for use with a lead having a standard connector pin size but a non-standard connector body.
What is needed, therefore, is an improved system and method for allowing a lead connector of a first size to couple to a larger-sized device connector, and that addresses the foregoing problems.
SUMMARY OF THE INVENTION
The present invention is an improved connection system for coupling a device such as a pacemaker, cardioverter, defibrillator, nerve stimulator, muscle stimulator, implantable monitor or other device of the sort to a medical lead and which addresses the lead/device incompatibility issues discussed above while avoiding at least some of the drawbacks associated with conventional adapters or converters.
The current invention provides an up-sizing mechanism that may be used to size the proximal end of a lead to a predetermined convention such as the IS-1 standard. The system includes an up-sizing sleeve designed to couple to the proximal end of the lead, having a terminal connector pin conforming to a predetermined diameter, to a medical device. This up-sizing sleeve, which includes an internal surface forming a lumen sized to engage the proximal end of the lead and interior sealing rings to provide a fluid tight seal with the proximal end of the lead, may have one more relatively flexible and generally tubular members. The lead connector pin extends proximally beyond a proximal opening of the up-sizing sleeve, for a predetermined length, when the proximal end of the lead is engaged within the lumen of the up-sizing sleeve. Relatively rigid support members of the up-sizing sleeve prevent deformation of the sleeve, in order to maintain predetermined dimensions of an external surface of the sleeve when the proximal end of the lead is engaged within the lumen of the upsizing sleeve.
In another embodiment, the up-sizing sleeve includes a conductive ring member defining a means for electrically engaging to a ring connector on the proximal end of a lead. This means may include teeth for engaging the ring connector of the lead. Alternatively,
Belden Elisabeth Lacy
Bjorklund Vicki L.
Clemens William J.
Hine Douglas S.
Honeck Jordon D.
Medtronic Inc.
Prasad Chandrika
Soldner Michael C.
Wolde-Michael Girma
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