Laser drilling of non-circular apertures

Electric heating – Metal heating – By arc

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21912178, B23K 2608

Patent

active

056097794

ABSTRACT:
A method for forming an aperture in a component wall made of metal, the aperture having a diffuser which opens up and outward from a bottom of the diffuser to a first surface of the wall, the method includes the following steps: A) laser machining the wall with a laser which produces a laser beam having a pulse rate and power sufficient to vaporize the metal; B) firing and traversing the laser beam, preferably at an acute angle, across the surface to a predetermined first edge of the diffuser in a single pass starting at a centerline of the diffuser; and C) traversing the laser beam at an increasing rate of speed during the pass so that each beam pulse vaporizes the metal at a laser spot such that successive laser spots substantially overlap each other in decreasing amounts and the pulses nibble out the metal to form a continuous trench below the surface.

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