Kinetic spray coating method and apparatus

Coating processes – Solid particles or fibers applied – Uniting particles to form continuous coating with...

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427189, 427192, 427195, B05D 112

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active

061399132

ABSTRACT:
A method and apparatus is disclosed for kinetic spray coating of substrate surfaces by impingement of air or gas entrained powders of small particles in a range up to at least 106 microns accelerated to supersonic velocity in a spray nozzle. Preferably powders of metals, alloys, polymers and mixtures thereof or with semiconductors or ceramics are entrained in unheated air and passed through an injection tube into a larger flow of heated air for mixing and acceleration through a supersonic nozzle for coating of an article by impingement of the yieldable particles. A preferred apparatus includes a high pressure air supply carrying entrained particles exceeding 50 microns through an injection tube into heated air in a mixing chamber for mixing and acceleration in the nozzle. The mixing chamber is supplied with high pressure heated air through a main air passage having an area ratio relative to the injection tube of at least 80/1.

REFERENCES:
patent: 3100724 (1963-08-01), Rocheville
patent: 5302414 (1994-04-01), Alkhimov et al.
patent: 5795626 (1998-08-01), Gabel et al.
patent: B15302414 (1997-02-01), Alkhimov et al.
Surface & Coatings Technology III (1999) 62-71, entitled "Kinetic Spray Coatings" by T. H. Van Steenkiste et al.

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