Junction box and wire harness connection method

Details Junction box and wire harness connection method Junction box and wire harness connection method

2006-04-18

2006-04-18

Chang, Richard (Department: 3729)

Metal working

Method of mechanical manufacture

Electrical device making

C029S857000, C029S842000, C029S843000, C029S829000, C174S0720TR, C174S0720TR, C174S0720TR

Reexamination Certificate

active

07028401

ABSTRACT:
A method is provided of connecting wires of a wiring harness to a junction box to form branch circuits. An electrical conductor material is formed in parallel strips in a Y-axis direction on one surface of an insulator board, and wires are arranged in an X-axis direction on the other side of the insulator board. A circuit assembly is formed by connecting the exposed cores of one end of the wires to the conductor material through openings provided in the insulator board. Connector terminals are installed at the other end of the wires that extend outward and away from the insulator board. Groups of wires are gathered and placed in same connectors in which joint terminals are provided. The wires are joined to the connectors to form multiple wire harnesses. The aforesaid circuit assembly is then installed within an upper and lower case assembly provided with lateral openings through which the wire harness can pass.

REFERENCES:
patent: 4343085 (1982-08-01), Lucius et al.
patent: 4794373 (1988-12-01), Harrison
patent: 4824164 (1989-04-01), Nakayama et al.
patent: 5501605 (1996-03-01), Ozaki et al.
patent: 5507668 (1996-04-01), Lambrinos et al.
patent: 6019271 (2000-02-01), Hayden et al.

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