Joining lead wires to thin platinum alloy films

Metal fusion bonding – Process – With measuring – testing – indicating – inspecting – or...

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228193, 22826318, 415118, B23K 2800

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044024479

ABSTRACT:
Disclosed is a two-step process of joining a lead wire to a 2.times.10.sup.-6 m thick platinum alloy film which rests upon an equally thin alumina insulating layer which is adhered to a metal substrate. Typically the platinum alloy film forms part of a thermocouple for measuring the surface temperature of a gas turbine airfoil. In the first step the lead wire is deformed 30-60% at room temperature while the characteristic 10.sup.6 ohm resistance of the alumina insulating layer is monitored for degradation. In the second step the cold pressed assembly is heated at 865.degree.-1025.degree. C. for 4-75 hr in air. During the heating step any degradation of insulating layer resistance may be reversed, provided the resistance was not decreased below 100 ohm in the cold pressing.

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patent: 3444006 (1969-05-01), Duncan et al.
patent: 3568301 (1971-03-01), Shibata et al.
patent: 3763545 (1973-10-01), Spanjer
patent: 4104605 (1978-08-01), Boudreaux et al.
Thin Film Technology, by Berry, et al., Van Nostrand Reinhold, New York (1968), title page and overlead, xix-xxi, 559-561, 583-595, 602-612, and 630-632, including major parts of chapter 12 relating to Lead Attachment.

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