Joiner panel system

Plastic and nonmetallic article shaping or treating: processes – Forming continuous or indefinite length work – Layered – stratified traversely of length – or multiphase...

Reexamination Certificate

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Details

C264S176100, C264S211120, C264S211140

Reexamination Certificate

active

07811493

ABSTRACT:
A joiner panel system is formed from a composite material and includes a panel attached to a deck by a coaming or shoe and attached at its upper edge by a curtain plate that fits around obstructions at the ceiling area. The shoe can be readily installed to an uneven steel deck by stud welding to reduce installation time or attached to a composite material deck. A curtain plate fabrication method uses a laser scan or close range photogrammetry of the overhead area to optimize and automate the cutting of curtain plate sections. The curtain plate sections can then be readily installed in the overhead area. A composite material panel to provide good flame, smoke and toxicity properties and good mechanical properties is formed from a phenolic resin foam material, micro-balloons to reduce the weight and density, and reinforcing fibers and powder material to improve the mechanical properties. The panel can be formed by a method in which the core and face skins are co-cured to provide a good bond.

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patent: WO 2004/009681 (2004-01-01), None
Borden Chemical, Inc., Durite® Phenolic Resin.
Georgia-Pacific Resins, Inc., “Phenolic Resins for Composites Product Information”.
Shea Technology, “Fireban® Mark VIItm Part A Resin Binder for Fiberglass Laminating”.
Vaikhankski, L.; Synthesis of composite foam from thermoplastic microspheres and 3D long fibers; Composites: Part A 34 (2003) 755-763.
Vaikhankski, L.; Fiber-reinforced composite foam from expandable PVC microspheres; Composites: Part A 34 (2003) 1245-1253.

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