Jack screw gap replacement device

Induced nuclear reactions: processes – systems – and elements – Reactor protection or damage prevention – Expansion means

Reexamination Certificate

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Details

C376S260000, C376S372000, C254S104000

Reexamination Certificate

active

06463114

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to a device that can be installed in the reactor vessel of a boiling water reactor (BWR) to maintain the proper gap between the jet pumps and the riser brackets installed within the riser region of the BWR reactor vessel. More particularly the invention relates to a device that can easily replace existing jet pump jack screws and/or restrain jack screws that have loosened.
2. Description of Related Art
Boiling-water reactors (BWRs) are used for direct-cycle type power production. In other words, the reactor and steam plant are essentially one and the same. Thus, there is no separate primary coolant system and secondary steam plant system.
FIG. 1
depicts the elementary features of a conventional BWR plant. In the BWR plant
10
, the reactor coolant is converted to steam within the reactor vessel
12
, the steam is then directed to turbine generators
14
, is condensed, and fed back to the reactor vessel as feed water. The feed water enters the reactor vessel and has its flow adjusted through the core by the recirculation system.
The recirculation system
20
of a BWR plant, depicted more specifically in
FIG. 2
, comprises recirculation pumps
22
, jet pumps
24
, and interconnecting piping
26
and valves
28
. Feed water enters the reactor vessel annulus
32
, located between the reactor vessel
12
and the core shroud
13
. The feed water flows down the annulus
32
, upward through the core region
34
and exits as steam. The circulation through the core is maintained by the recirculation system
20
. This recirculated water is directed via the recirculation pumps
22
, at high pressure and velocity, to the jet pumps
24
, which enhances the total flow of feed water through the jet pumps
24
.
A typical jet pump installation arrangement is shown in
FIGS. 3 through 5
. In the depicted arrangement, two jet pumps
24
are installed in the reactor vessel annulus
32
. The jet pumps comprise an inlet
21
, a mixer
23
, and a diffuser
25
. The jet pumps are aligned and laterally supported by a restrainer
27
that is connected to a riser
29
. The riser
29
receives the incoming flow from the recirculation pumps
22
and directs the flow to the jet pump inlets
21
. As shown more particularly in
FIGS. 4 and 5
, the jet pumps are held in vertical alignment by a riser bracket
31
. The riser bracket
3
1
physically abuts the riser
29
and encompasses the jet pumps
24
in the pump mixer region
23
. Lateral restraint within the riser bracket
31
is maintained by a wedge
33
, and a plurality of jackscrews
35
positioned around the periphery of the jet pumps
24
.
The recirculation pumps
22
and jet pumps
24
control coolant flow rate through the BWR core region
34
. Moreover, as a result of the negative reactivity feedback mechanism of the coolant (e.g., void feedback), these pumps can affect core power level and power distribution in the core. Thus, it is important that the jet pumps
24
operate optimally. This in turn requires that the jet pumps
24
be maintained in vertical alignment. This vertical alignment, as noted above, is in part provided by the jackscrews
35
positioned around the periphery of the jet pumps
24
. When the jet pumps
24
are installed and aligned, the jackscrews are adjusted and then welded in place. During operation, however, a gap can develop between a jet pump
24
and one or more jackscrews, due to operational vibrations. Typically, the maximum tolerable gap is on the order of 0.01 inches, and if this gap tolerance is exceeded, the welds must be broken and the jackscrews replaced. This type of repair is both time-consuming and costly. Additionally, the jackscrew welds may be broken, allowing the jackscrews to become loosened and fall into the reactor vessel. If broken welds are discovered during an outage, repair must be effected.
Hence, there is a need in the art for a device that can provide lateral support for BWR jet pumps to maintain their vertical alignment, without effecting costly repairs. There is also a need for a device that can restrain existing jackscrews whose welds have broken, thereby preventing them from falling out.
SUMMARY OF THE INVENTION
It is therefore a principal object of the present invention to provide a jacking device that maintains the proper vertical alignment of BWR jet pumps, when the gap between the jet pump and existing jackscrews is too large.
It is another object of the present invention to provide a clamping device, used in combination with the jacking device, that restrains existing jackscrews whose welds may become broken due to the effects of operational vibrations.
It is yet another object of the present invention to provide a method for installing the above-described devices in the vessel of a BWR.
In one aspect of the present invention, a jacking device includes first, second, and third members, and a jacking screw. The first and second members have sloping side portions. The third member has a plurality of sloped side portions and a threaded opening extending from its top portion through to its bottom portion. The third member is movably supported between the first and second members. The jacking screw engages the threaded opening in the third member.
In another aspect of the present invention, a jacking device for use with a BWR jet pump includes first and second jack blocks, a wedge piece, and a jacking screw. The jack blocks each include sloping side portions having a slot extending in the direction of the slope, and a dual-chamfered side portion positioned opposite the sloping side portion. The wedge piece is positioned between the sloping side portions of jack blocks and includes a plurality of sloped side portions. These sloped side portions each include a slope coextensive with one of the sloping side portions and a projecting portion that engages one of the slots. The wedge piece also includes a threaded opening extending through it from top to bottom. The jackscrew engages the threaded opening.
In yet another aspect of the present invention, a jacking device for providing contact between a jet pump and a riser bracket includes first jacking means, second jacking means, wedge means, and adjustment means. The first jacking means contacts an outer surface of the jet pump, and is movable in a first direction. The second jacking means contacts a surface of the riser bracket, and is movable in a second direction, opposite to the first direction. The wedge means moves the first and second jacking means in the first and second lateral directions, and is positioned between the first and second jacking means and is movable in a third direction, perpendicular to both the first and second directions. The adjustment means moves the wedge means in the third direction.
In still another aspect of the present invention, a jacking device for use with a boiling water reactor jet pump and riser bracket includes first and second jack blocks, a wedge piece, a jacking screw, a washer, a clamp, and a clamp screw. The jack blocks each include sloping side portions having a slot extending in the direction of the slope, and a dual-chamfered side portions positioned opposite the sloping side portions. The wedge piece is positioned between the sloping side portions of the jack blocks and includes a plurality of sloped side portions. These sloped side portions each include a slope coextensive with one of the sloping side portions and a projecting portion that engages one of the slots. The wedge piece also includes a threaded opening extending through it from top to bottom. The jackscrew engages the threaded opening. The washer is supported on top portions of both jack blocks and has an opening through which the jackscrew extends. The clamp is supported on an end, proximate the dual-chamfered side, of one of the jack blocks. The clamping screw extends through a threaded opening in the clamp and into a clamp screw opening in one of the jack blocks.
In still a further object of the present invention, a method of providing lat

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