Isolation of natural products from birch bark

Organic compounds -- part of the class 532-570 series – Organic compounds – Fatty compounds having an acid moiety which contains the...

Reexamination Certificate

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C055S423000, C055S299000

Reexamination Certificate

active

06768016

ABSTRACT:

BACKGROUND OF THE INVENTION
Birch bark is a low-value waste product in the forest industry today. Ekman, R.,
Holzforschung
, (1983) 37, 205. Approximately 230,000 tons of birch bark are generated per year. For example, a single paper mill can generate 70 tons of birch bark per day. Thus, vast quantities of birch bark and its chemical components are available.
Birch bark is a potential source of a variety of organic chemicals. Several triterpenoids have been identified in birch bark extracts. For example, lupeol, betulin, betulinic aldehyde, betulinic acid, methyl betulinate, lupenone, betulonic aldehyde, betulonic acid, &bgr;-amyrin, erythrodiol, oleanolic aldehyde, oleanolic acid, methyl leanolate and acetyl oleanolic acid are all present in the outer bark of
Betula verrucosa
. Eckerman, C.; (1985)
Paperi ja Puu
, No. 3, 100. In addition, several suberinic acids isolated from birch bark, as well as several triterpenoids, have been identified in the bark of
Betula verrucosa
. Ekman, R.,
Holzforschung
, (1983) 37, 205.
The chemical constituents of birch bark are useful in pharmaceutical and industrial applications. For example, U.S. Pat. No. 5,750,578 discloses that betulin possesses antiviral properties and is useful to treat herpesvirus. Betulin also possesses antifeedant activity against boll weevils, and anti-inflammatory activity (Miles, D. H., 1994
, J. Agric. Food. Chem
., 42, 1561-1562 and Recio, M.,
Planta Med
., 1995, 61, 9-12. In addition, betulin showed cough suppressant and expectorant effects. Jinuhua, W.,
Zhongguo Yaoxue Zazhi
, (1994), 29(5), 268-71. Betulin is also a useful starting material for preparing alobetulin and derivatives thereof, which posses useful pharmacological properties.
Betulin can be converted to betulinic acid, which is useful as a therapeutic agent. For example, Pisha, E. et al., (1995)
J. M. Nature Medicine
, 1, 1046-1051 discloses that betulinic acid has antitumor activity against human melanoma, e.g., MEL-1, MEL-2 and MEL-4. In addition, Fujioka, T. et al.,
J. Nat. Prod
., (1994) 57, 243-247 discloses that betulinic acid has anti-HIV activity in H9 lymphocytic cells.
Ambrettolide (cis-hexadec-7-enolide), a naturally occurring compound, is used to induce musk fragrance in perfumes. Ambrettolide is found in the vegetable oil of ambrette seeds. The synthesis of ambrettolide is accomplished from 9,10,18-trihydroxyoctadecanoic acid via a high-yielding multi-step synthesis. Seoane, E.,
J. Chem. Soc. Perkin Trans
. (1982), 1837-1839. Therefore, 9,10,18-trihydroxyoctadecanoic acid, which is present in birch bark, is a useful precursor for the synthesis of ambrettolide.
9,10-Epoxy-18-hydroxyoctadecanoic acid is also present in birch bark. 9,10-Epoxy-18-hydroxyoctadecanoic acid is an environmentally-friendly spoilage deterrent and a rot-resistant additive for wood composites. Sweitzer, P., et al., Induction of Resistance in Barley Against
Erysiphe graminis
by Free Cutin Monomers,
Physiol. Mol. Plant Pathol
, (1996) 49(2) 103-120.
Suberin is another major component of birch bark. Suberin is an insoluble polymeric material that is attached to the cell walls of periderms. Kola, P. E. et al.,
Ann. Rev. Plant. Physiol
., (1981), 32: 539-67. Suberin is generally an ester of fatty acids and polyphenolic polymers. Suberin of birch bark is typically a biopolyester of primary hydroxy, epoxy and dicarboxylic acids. Ekman,
Holzforschung
, (1983) 37, 205-211.
Suberin possesses several industrial applications. See, e.g., Taylor and Francis,
Forests Products Biotechnology
, A. Bruce and J. W. Palfreyman (editors), 167, 179-181 (1998); Peter E. Laks and Peggy A. McKaig,
Flavonoid Biocides: Wood Preservatives Based on Condensed Tannins, Horzforschung
, 42, 299-306 (1988); Etherington & Roberts, Dictionary—birch(bark), http://sul-server-2. stanford.edu/don/dt/dt0328. html, 1, Jun. 23, 1999; P. E. Kolattukudy, Structure, Biosynthesis, and Biodegradation of Cutin and Suberin,
Ann. Rev. Plant Physiol
., 32, 539-67 (1981); and N. Cordeiro, M. N. Belgasem, A. J. D. Silvestre, C. Pascol Neto, A. Gandini, Cork Suberin as a new source of chemicals,
Int. Journal of Biological Materials
, 22, 71080 (1998). Suberin is useful as a dispersant in many industrial applications (e.g., carbon black slurries, clay products, dyes, cement, oil drilling muds, and asphalt emulsifiers). Suberin is also useful in binders for animal pellets, conditioners for boiling water, anti-oxidants and additives to lead-storage battery plate expanders. McGraw-Hill Concise Encyclopedia of Science & Technology, Fourth Edition, 1998.
Polyphenolic polymers are also present in birch bark as a constituent of suberin. Polyphenolic polymers may be classified as soluble polyphenolic polymers or non-soluble polyphenolic polymers. Soluble polyphenolic polymers are the portion of polymers which are soluble in water under both acidic and basic conditions. The non-soluble polyphenolic polymers are non-soluble in water at a pH below about 4.0, but soluble in acetone, alcohols and other polar solvents. The non-soluble polyphenolic polymers may have a different formulation from the soluble polyphenolic polymers. However, the non-soluble polyphenolic polymers may be used in the same industrial applications as the soluble polyphenolic polymers.
Polyphenolic polymers are non-toxic and biodegradable and may be formulated for numerous purposes (e.g., as anti-oxidant reagents, anti-fungal materials, coating materials, co-polymers, wood preservatives, tire cord adhesives, foundry cord binders, rigid and floral foams, ion exchange resins, industrial water purification flocculants, textile dyes, food additives and pharmaceuticals). Pizzi,
Wood Bark Extracts as Adhesives and Preservatives
, 167-181, Taylor & Frances,
Forest Products Biotechnology
, Bruce and Palfreyman (editors), 1998.
Suberin from
betula verucosa
contains at least 35 fatty acids which makes it hardly usable in industry. U.S. Pat. No. 4,732,708 issued to Ekman, R. et al. discloses a process for manufacturing suberinic acid. The process, however, does not attempt to separate the individual fatty acids. In addition, due to the crucial differences in the fundamental chemistry between the types of birch trees (i.e., the type and distribution of fatty acids), the procedures employed in U.S. Pat. No. 4,732,708 issued to Ekman, R. et al. may not be useful for the isolation of fatty acids from species of birch bark other than those employed in U.S. Pat. No. 4,732,708. As such, a method for isolating the individual fatty acids from the bark of other species of birch is needed.
The current methods employed to isolate not only betulin, but other components in birch bark (e.g., lupeol; betulinic acid; 9,10-epoxy-18-hydroxyoctadecanoic acid; 9,10,18-trihydroxyoctadecanoic acid; and polyphenolic polymers) are costly, inefficient or unsafe. A need therefore exists for safer, more cost-efficient methods to obtain commercial quantities (e.g., tons) of betulin; as well as commercial quantities (e.g., kg) of lupeol; betulinic acid; 9,10-epoxy-18-hydroxyoctadecanoic acid; 9,10,18-trihydroxyoctadecanoic acid; and polyphenolic polymers from birch bark. In addition, a need also exists for an industrial scale process for producing these products.
Different species of birch bark may include different natural products or may include the same natural products in differing amounts and differing ratios. A mixture of natural products (e.g., a mixture of suberinic acids) can be isolated from birch bark. Depending upon the particular species of birch bark and the specific methods and conditions employed to isolate the natural products, the ratios and amounts of natural products (e.g., suberinic acids) isolated can vary. As such, what is needed are methods and conditions that can be employed to isolate, from birch bark, a mixture of specific suberinic acids, in varying amounts and ratios. These mixtures of specific suberinic acids, in varying amounts and ratios can have different and distinct biological properties.
SUMMARY OF THE INVENTION
The present invention provides

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