Iron making method using waste polymer material

Specialized metallurgical processes – compositions for use therei – Processes – Producing or treating free metal

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75577, 75581, C21B 1100

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active

052444902

ABSTRACT:
A method of making iron involves using waste polymer material as a solid fuel charged to an iron melting vessel and/or using gaseous decomposition products from pyrolysis of waste polymer material as a gaseous fuel supplied to the vessel. Relatively large quantities of waste polymer materials can thereby be disposed of without landfill usage, while a substantial portion of their energy value is recovered for heating and melting the iron-bearing material in the vessel. The waste polymer material may comprise reaction injection molding compounds and precursors thereof, sheet mold compounds and precursors thereof, car fluff (i.e., non-metallic residue from the recycling of automobiles), scrap rubber tires and the like. Waste sheet molding compounds including calcium carbonate filler can be charged to the iron-making vessel such that the calcium carbonate therein is released and functions as a flux at the iron-making temperature involved to remove impurities from the iron. As a result, limestone additions to the vessel can be reduced or eliminated.

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"Shrinking the Old-Tire Mountain: Progress Slow", The New York Times, May 9, 1990.
"Gas Injection-Lowers Cupola Melting Costs, Increases Melting Rates", Foundry, 1969.
AFS Cupola Handbook, 4th edition, 1975, pp. 2-3, 9-10, 22, 425.

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