Ionization filter for purifying air

Gas separation: apparatus – Electric field separation apparatus – Including gas flow distribution means

Reexamination Certificate

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C055S486000, C055SDIG003, C095S059000, C096S068000, C096S069000, C096S097000, C096S098000, C422S186040

Reexamination Certificate

active

06375721

ABSTRACT:

This application is the national stage of International Application No. PCT/DE98/01599, filed Jun. 12, 1998.
BACKGROUND OF THE INVENTION
The invention concerns an ionization filter for purifying air that is enriched with dust particles and other organic and inorganic pollutants, with at least one electrically charged emission electrode that is used to produce electrically conductive parts, and at least one passive electrode that is used to collect the pollutant particles which circulate between the emission electrode and the passive electrode.
In situations of high dust precipitation, such ionization filters, which so far are being utilized especially for the precipitation of dust from the smoke gas of fossil-fired plants, distinguish themselves by their low flow resistance towards smoke gas, which passes the electrodes and is purified. Beyond that, such electrostatic filters undergo very little wear and tear, and therefore need repairs only to a limited extent due their simple design, excluding movable parts.
Within buildings, such as residences, hospitals, public administration buildings, etc., an air purification process occurs, for example, within the circulation system of the air conditioning equipment, usually by means of regular filters that are commonly made of fleece-like materials. These filters present an extensive drop in pressure, and the purification effect decreases the greater the load becomes. Bacteria, fungi, spores or other microorganisms can pass through the filter, or can be released through leaks in the line system due to the increased fan pressure caused by the load, which can lead to considerable health problems for people who should be supplied with fresh air.
SUMMARY OF THE INVENTION
The invention is based on the task of developing a filter system, in particular one suitable for buildings, which effects a high purification efficiency, even towards harmful microorganisms, at a low drop in pressure.
According to the invention, this task is achieved by means of equipping an ionization filter of the kind described above with an additional layer of denaturing properties, and arranging it in the flow path of any pollutants that are generated.
In connection to the invention, the denaturing layer may be comprised of a material that has a free mass transfer area for microorganisms, its area being prepared in such a way that microorganisms die shortly after contact. Materials of denaturing effects can include appropriate copper compounds or other known toxic materials, with which the respective layer has been saturated, or otherwise prepared.
The invention thus ensures that not only customary dust particles and other microorganisms are precipitated on the passive electrode of the ionization filter, but also that additional microorganisms are simultaneously killed by the denaturing layer that is employed hereupon.
Another feature of the invention that proves particularly beneficial is the use of a material for the denaturing layer that is either strongly acidic or strongly alkaline or appropriately pre-treated. A strongly acidic material would mean a pH value between 1 and 3, and strongly alkaline would mean a pH value between 11 and 14.
It has been shown that nearly all microorganisms die in such an extreme environment.
It proves especially effective to arrange the denaturing layer in several sub-layers, with alternating strongly acidic and strongly alkaline layers, or vice versa, and with a neutral intermediate layer between two layers of different pH values. This additional and extreme change in environmental conditions creates a particularly high microorganism-extermination rate. The shift from strongly acidic to strongly alkaline environmental conditions, and vice versa, can be obtained by preparation with appropriate salts or lye.
It is best to arrange the denaturing layer directly in front of the surface of the passive electrode, or to design the surface of the passive electrode additionally as a denaturing area.
If the denaturing material is electrically conductive or becomes electrically conductive by integrating appropriate materials, such as wire mesh or wire screens, then the denaturing layer itself can even be utilized directly as a passive electrode.
On ionization filters that use a metal wire as the emission electrode, it proves useful to additionally equip the wire-shaped emission electrode with extra-fine wire tips across its entire length in order to increase efficiency. At the end of such extra-fine wire tips, which are best arranged around the emission electrode at an angle between 60° and 90°, very strong electric fields are known to develop, which cause an appropriately intense ionization of the particles that pass this area. This in turn leads to a high precipitation rate on the oppositely charged passive electrode.
In smaller air-conditioning systems, such as in residential buildings or especially in automobiles, the emission electrode of the ionization filter is a metal wire arranged in the middle of an electrically conductive tube pipe, while the denaturing layer is located on the interior surface of the flow channel that surrounds the emission electrode. Such filters can easily be flanged into existing flow paths and be taken out and replaced with other units when they have become loaded.
When the ionization filter is operating, it has proven useful to adjust the electric tension between the emission electrode and the passive electrode to a value above 5,000 V (preferably above 7,000 V). Such high tension generally forms ozone, which additionally contributes to killing microorganisms.
The loaded ionization filters in accordance with the invention can be disposed of particularly easily and thermally if—according to another feature of the invention—the passive electrode consists of a thermally recoverable organic base material, which is reinforced with an electrically conductive organic material. The organic base material, which should not be sensitive towards acid and/or alkali, can include stiffened paper, cardboard, plastic fleece or similar materials. For the electrically conductive material in place for reinforcement purposes, graphite should be used.
If the denaturing layer consists of alternate sub-layers of different pH values and is simultaneously being used as the passive electrode, then another feature of the invention calls for all denaturing layers to be reinforced with graphite and made appropriately electrically conductive.
Especially in the case of ionization filters which are used for the purification of larger air volumes, further optimization can be effected by equipping the passive electrode with a mesh design on every side that faces an emission electrode, each mesh area preferably being covered with acidic, neutral and alkaline layers that are arranged behind each other and with an acidic or alkaline layer alternately forming the surface that faces the emission electrode. This type of bevel-like design for the denaturing layer is similar to a chessboard, and ensures that microorganisms are exposed to constantly changing environmental conditions which kill them quickly, both when passing the layer that is parallel to the surface and when flowing through the layer that is vertical to the surface.
The planned mesh design as such can be shaped randomly, but should preferably be of rectangular, square or also hexagonal shape in honeycomb form.
For further optimization of the ionization filter's precipitation effect it has also proven useful to arrange several passive electrodes of denaturing effect in rows. This way, any particles that still manage to pass the main passive electrode are precipitated in one of these subsequent additional passive electrodes. This precipitation effect can even be increased if, in accordance with another feature of the invention, an ion surplus with regard to the absorption capability of the main passive electrode is generated on the emission electrode.
Since air that is to be purified generally does not have consistent humidity, it has proven useful, according to another feature of th

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