Internal combustion engines

Details Internal combustion engines Internal combustion engines

2002-09-23

2004-03-30

Kamen, Noah P. (Department: 3747)

Internal-combustion engines

Four-cycle

Crankcase compression of air or combustible mixture to be...

Reexamination Certificate

active

06712039

ABSTRACT:

This invention relates to internal combustion engines and particularly internal combustion engines that run on a four stroke cycle.
DISCUSSION OF THE PRIOR ART
The majority of internal combustion engines used in motor cars, trucks and motorcycles operate on a four stroke cycle. The four stroke cycle internal combustion engine has been in use for the bulk of the 20
th
century. Over the years engine designers have constantly strived to improve the efficiency of such engines. In modern times these improvements in efficiency have dictated a need to also consider the environmental effects of the engine namely the production of pollutants including noxious gases that escape through the exhaust. Compromises have been reached in which the overall efficiency of the engine has been reduced by the need to introduce power absorbing equipment to purify the exhaust gases such as catalytic converters. Environmental issues have also dictated controls on fuels, consequently the addition of lead as an anti-knocking agent in high compression internal combustion engines has been phased out with the introduction of lead-free petrol resulting in further compromises in engine design.
Four stroke engines usually include at least one inlet and one exhaust valve per cylinder. In some small sophisticated engines pluralities of exhaust and inlet valves may be provided per cylinder. The valves are usually driven to an open position by the lobes of a camshaft. This drive can either be direct or indirect. The valves usually return to the closed position by the use of metal coil springs that simply urge the valve once open, back to the closed position. The size of spring force of the coil spring is designed to accommodate the engine when the largest demand is placed on the springs which is usually when the engine is running at the highest revolutions per minute (RPM). Thus, the valve springs have to be of sufficient size, weight and spring ratio to operate efficiently at the highest RPM. This means that at lower RPM the valve springs are too strong and thus unnecessary work is done against the springs causing a dramatic reduction in the engine efficiency in its normal operation range. Valve springs also have to be compressed during the starting procedure thus increasing the power required to turn over an engine to start it requiring large lead acid batteries and charging systems.
For many years it has been known that the combustion process can be improved by supercharging the incoming air fuel mixture, however superchargers consume energy and in turn reduce the efficiency of the engine. Most four stroke engines have reciprocating pistons, the crowns of which compress air/fuel mixture in a cylinder head for explosion and thus expansion. The reciprocating motion of the piston is not usually designed in a four stroke engine to pressurise the crankcase, though there have, in the past, been proposals to utilise the downward stroke of the piston to cause pressurisation of the crankcase to improve the efficiency of the engine.
It is these considerations and the many problems discussed above that have brought about the present invention.
SUMMARY OF THE INVENTION
According to the present invention there is provided an internal combustion engine comprising at least one pair of pistons rotating, oscillating or reciprocating in cylinder assemblies joined by a crankcase, each piston being driven by a crankshaft housed in the crankcase, the crankcase including an inlet port for entry of an air fuel mixture and an outlet port for transfer of compressed air fuel mixture, each cylinder having a combustion chamber and at least one inlet and at least one exhaust valve port communicating with the combustion chamber, the inlet valve port being in communication with the crankcase via the crankcase outlet port, the crankshaft including a rotary valve that opens and closes the crankcase inlet and outlet ports as the crankshaft rotates, whereby the engine is adapted to run on a four stroke cycle with the underside of the piston pressurising the air fuel mixture in the crankcase and causing transfer of the pressurised air fuel mixture to the combustion chamber via the crankcase outlet port and inlet valve port.


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