Optics: measuring and testing – By light interference – For dimensional measurement
Reexamination Certificate
2000-02-08
2002-02-26
Turner, Samuel A. (Department: 2877)
Optics: measuring and testing
By light interference
For dimensional measurement
C356S486000
Reexamination Certificate
active
06351312
ABSTRACT:
TECHNICAL FIELD
This invention relates to a length measuring device for generating a detection interference wave according to the distance between a light emitting portion, which is operative to emit laser light, and a moving detection portion, for A/D-converting the aforesaid detection interference wave and a reference interference wave to thereby obtain the phase difference between both of the interference waves, and for determining the position of the aforementioned moving detection portion from this phase difference and the detected wavelength of the aforesaid laser light.
BACKGROUND ART
A conventional length measuring device will be described hereinbelow with reference to 
FIG. 4
, 
FIG. 5
, FIG. 
6
. FIG. 
7
 and FIG. 
8
. 
FIG. 4
 is a block diagram schematically showing the configuration of a conventional length measuring device. Further, 
FIG. 5
 is a diagram showing a concrete length measuring mechanism of the conventional length measuring device. Moreover, 
FIG. 6
 is a diagram showing a part of a signal processing portion (namely, a phase difference processing portion), an operation portion and a storage portion of the conventional length measuring device. Moreover, 
FIG. 7
 is a diagram illustrating the relation between the wavelength of laser light thereof and the ratio of the intensity of transmitted light to that of reflected light thereof. Moreover, 
FIG. 8
 is a diagram showing the configurations of another part of the signal processing portion, the operation portion and the storage portion of the conventional length device.
In 
FIG. 4
, reference numeral 
100
 designates a light emitting portion for emitting laser light having a frequency f; 
200
 an interference system; 
300
 a moving detection portion; 
400
 a light receive portion; 
500
 a signal processing portion; 
600
 an operation portion; and 
700
 a storage portion.
In 
FIG. 5
, reference numeral 
100
 denotes a laser diode (LD) composing the light emitting portion; and 
201
 an acousto-optic modulator (AOM) adapted to generate light, whose frequency is (f+f
1
), when receiving laser light, whose frequency is f, from the laser diode 
100
. Similarly, reference numeral 
202
 represents an acousto-optic modulator (AOM) which is driven at a frequency f
2
 and generates light, whose frequency is (f+f
2
), when receiving laser light, whose frequency is f, from the laser diode 
100
. The frequency difference between the frequency f
1
 and the frequency f
2
 is set at a very small value.
Light 
801
 outputted from the acousto-optic modulator 
201
 is reflected by a mirror 
301
 of the moving detection portion 
200
 and is then incident on the light receiving portion 
400
 through the interference system 
200
. Further, light outputted from the acousto-optic modulator 
202
 is deflected by a prism 
203
 by a very small angle and thus becomes light 
802
 which is then reflected by the mirror 
301
 of the moving detection portion 
300
 and is further incident on the light receiving portion 
400
 through the interference system 
200
. Incidentally, reference numeral 
204
 designates a beam splitter of the wavelength-dependent type; 
805
 reflected light; and 
806
 transmitted light.
Further, in 
FIG. 5
, reference numeral 
401
 denotes an optical element (namely, PD: photo diode), which is provided in the light receiving portion 
400
 as shown in this figure. This optical element 
401
 is operative to detect an interference wave 
803
 formed from the interference between light coming from the acousto-optic modulator 
201
 and light coming from the acousto-optic modulator 
202
. Similarly, reference numeral 
402
 designates an optical element (namely, PD: photo diode). This photo diode 
402
 is operative to detect an interference wave 
804
 produced from the interference between the light 
801
 and the light 
802
 which are incident on the light receiving portion 
400
.
The interference wave 
803
 inputted to the light receiving element 
401
 is employed as a reference interference wave. The position of the moving detection portion 
300
 is determined on the basis of the phase difference between this reference interference wave and the detected interference wave 
804
 which is inputted to the light receiving element 
402
.
As illustrated in 
FIG. 6
, an output of the light receiving element 
401
 is inputted to a current-to-voltage conversion circuit 
501
 and is then converted into a voltage therein. Similarly, an output of the light receiving element 
402
 is inputted to a current-to-voltage conversion circuit 
502
 and is then converted into a voltage therein. A phase-difference count circuit 
504
 is operative to count clocks outputted from a phase-difference count clock generating circuit 
503
 in a time period between a zero-cross point of an output waveform of the current-to-voltage conversion circuit 
501
 and a zero-cross point of an output waveform of the current-to-voltage conversion circuit 
502
. A result of the counting performed by this phase-difference count circuit 
504
 is inputted to the microcomputer 
600
 composing the operation portion. This microcomputer 
600
 is operative to obtain a phase difference, which is represented by using an electrical angle, according to the result of the counting.
When the difference in optical path length between the two interference waves changes by a wavelength of the laser light, the phase difference therebetween varies by 360. Therefore, a quantity acquired by adding 2&pgr; n (incidentally, “n” is an integer) to the phase difference obtained in the aforementioned manner is a total phase difference. The position of the moving detection portion 
300
 is determined from this total phase difference. The integer “n” is determined by counting cycles, which correspond to the time duration of the interference wave outputted from the light receiving element 
402
 while the moving detection portion 
300
 from an origin to a current position thereof, by means of the phase-difference count circuit 
504
.
Generally, the wavelength of laser light is liable to vary. Moreover, the phase-difference between the interference waves is dependent on the wavelength of laser light outputted from the light emitting portion (namely, the laser diode) 
100
. Thus, the aforementioned distance cannot be known only by obtaining the total phase difference between the interference waves. It is, therefore, necessary to know the exact wavelength of the laser light. In the case of the conventional length measuring device, the wavelength of laser light is detected from transmitted light and reflected light, into which the laser light is split by the beam splitter 
204
 of the wavelength-dependent type, in the following manner.
As shown in 
FIG. 5
, the light, which has a wavelength &lgr; and is incident on the beam splitter 
204
 of the wavelength-dependent type, is split into the transmitted light 
806
 and the reflected light 
805
. Furthermore, as illustrated in 
FIG. 7
, there is established a predetermined relation between the wavelength &lgr; and (the ratio of the intensity of the transmitted light to the intensity of the reflected light). Therefore, the wavelength &lgr; of the incident light (namely, the laser light) can be found if the ratio of the intensity of the transmitted light to the intensity of the reflected light is known.
As illustrated in 
FIG. 8
, the reflected light 
805
 coming from the beam splitter 
204
 of the wavelength-dependent type is incident on a light receiving element 
403
 and is then converted into a voltage by the current-to-voltage conversion circuit 
505
. This voltage is converted by an A/D converter 
511
 through a sample-and-hold circuit 
507
 and a multiplexer 
508
 into digital data which is subsequently supplied to the microcomputer 
600
.
Similarly, the transmitted light 
806
 of the wavelength-dependent type beam splitter 
204
 is incident on the light receiving element 
404
 and is then converted into a voltage by a current-to-voltage conversion circuit 
506
. This voltage is converted by the A/D converter 
511
 through the sample-and
Nakajima Hajime
Nakashima Toshiro
Okamuro Takashi
Sakuma Hirokazu
Sato Yoshimitsu
Mitsubishi Denki & Kabushiki Kaisha
Sughrue & Mion, PLLC
Turner Samuel A.
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