Interconnects with a dielectric sealant layer

Active solid-state devices (e.g. – transistors – solid-state diode – Combined with electrical contact or lead – Of specified material other than unalloyed aluminum

Reexamination Certificate

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Details

C257S752000, C257S753000, C257S759000, C257S761000, C257S762000, C257S768000, C257S773000

Reexamination Certificate

active

06919636

ABSTRACT:
Leakage, capacitance and reliability degradation of interconnects fabricated in low-k dielectric materials, particularly porous low-k dielectric material, due to penetration by a barrier metal and/or barrier metal precursor during damascene processing is prevented by depositing a conformal, heat stable dielectric sealant layer on sidewalls of the low-k dielectric material defining the damascene opening. Embodiments include forming a dual damascene opening in a porous, low-k organosilicate layer, the organosilicate having a pendant silanol functional group, depositing a siloxane polymer having a silylating functional group which bonds with the pendant silanol group to form the sealant layer, depositing a Ta and/or TaN barrier metal layer by CVD or ALD and filling the opening with Cu or a Cu alloy.

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patent: 6358838 (2002-03-01), Furusawa et al.
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patent: 2002/0105085 (2002-08-01), Furusawa et al.
patent: 2004/0094839 (2004-05-01), Fitzsimmons et al.
patent: 2004/0224494 (2004-11-01), Clevenger et al.
patent: 2005/0023689 (2005-02-01), Nicholson et al.

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