Intelligent computerized control system

Data processing: artificial intelligence – Knowledge processing system

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706 46, 706 47, G06N 1700

Patent

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06085183&

DESCRIPTION:

BRIEF SUMMARY
FIELD OF THE INVENTION

The present invention relates to an intelligent computerized control system for equipment in which technical or biological processes take place in a controlled manner, such as facilities for the production of goods or energy, communications facilities, etc., where the control system is designed to build on previously input knowledge to determine automatically, from the results of the processes taking place in such facilities, e.g., continuous manufacturing processes, work processes, etc., the respective status of the processes taking place in the facilities, and to give computer-generated instructions for achieving the objective of the process in a manner appropriate for the situation.


BACKGROUND INFORMATION

In industrial facilities, such as systems for manufacturing goods, power or for communication, etc., there has long been a demand for a control system that provides the best possible, automatic, intelligent management of the ongoing process in a reliable and inexpensive manner. There has also been a demand for an evolutionary self-improvement of the control system.
Control systems using so-called intelligent components are already known from the related art. For example, International Patent Application No. WO 93/08515 describes a control system for technical processes which works with knowledge-based control rules for selected process states. The control parameters for the other process states are formed in the apparatus using a continuous mathematical function that links knowledge-based control rules and thus creates control rules for all process states--in the manner of a non-linear interpolation. This conventional apparatus is not designed to act automatically in a controlled manner with regard to achieving a better process performance. The human operator's intelligence is still indispensable. This conventional apparatus does not provide for an evolutionary self-development of the intelligent components.
Another expert system is described in the article "The MODI expert system--a contribution toward reliable and cost-effective management of power plants, ABB Technik ABB Technology, 6/7 (1994) pages 38-46. This conventional system monitors the status of power plant processes by comparing characteristic features with a mathematical reference model and, when there are deviations from normal behavior, analyzing the causes. The plant-wide approach of this conventional expert system permits statements regarding the process as a whole, but automatic, self-optimizing process management is not possible with this expert system.
In addition, a computerized control system that uses models to automate the continuous casting of steel and monitors product quality is described in the article "Process optimization for maximum availability in continuous casting" in the journal Metallurgical Plant and Technology International, vol. 5 (1994) pages 52-58. This is accomplished using graphic plots, i.e., via a human-machine interface. This conventional control system likewise does not provide for automatic intelligent process control.
A control system described in European Patent Application No. 0 411 962 is provided specifically for continuous casting of steel and operates similarly. Here again, test runs in the plant provide the basis for the expert knowledge, which is used in the form of limit curves. There is no continuous or stepwise, automatic computerized optimization.
The systems described above, which work with intelligent components, do not achieve the quality of the object of the present invention.


SUMMARY OF THE INVENTION

An object of the present invention is to provide a control system which, as an intelligent system, permits the best possible, automatic, intelligent management of an ongoing process in a reliable and cost-effective manner while being capable of evolutionary self-improvement and being applicable to a wide range of facility types.
In particular, through conventional control technology or computer technology, partial processes that cannot be controlled especially w

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