Integrated well drilling and evaluation

Communications – electrical: acoustic wave systems and devices – Wellbore telemetering – Through drill string or casing

Reexamination Certificate

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Details

C175S048000, C175S050000

Reexamination Certificate

active

06236620

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to the drilling of oil and gas wells, and more particularly, to systems and methods for drilling well bores and evaluating subsurface zones of interest as the well bores are drilled into such zones.
2. Description of the Prior Art
During the drilling and completion of an oil and/or gas well, it is usually necessary to test and evaluate the production capabilities of the well. This is typically done by isolating a subsurface zone or formation of interest therein which is to be tested and subsequently flowing well fluid either into a sample chamber or up through a tubing string to the surface. Various data such as pressure and temperature of the produced well fluids may be monitored downhole to evaluate the long term production characteristics of the zone or formation.
One very commonly used well testing procedure is to first cement a casing in the well bore and then to perforate the casing adjacent one or more zones of interest. Subsequently, the well is flow tested through the perforations. Such flow tests are commonly performed with a drill stem test string which is a string of tubing located within the casing. The drill stem test string carries packers, tester valves, circulating valves and the like to control the flow of fluids through the drill stem test string.
Typical tests conducted with a drill stem test string are known as draw-down and build-up tests. For the “draw-down” portion of the test, the tester valve is opened and the well is allowed to flow up through the drill string until the formation pressure is drawn down to a minimum level. For the “build-up” portion of the test, the tester valve is closed and the formation pressure is allowed to build up below the tester valve to a maximum pressure. Such draw-down and build-up tests may take many days to complete.
There is a need for quick, reliable testing procedures which can be conducted at an early stage in the drilling of a well before casing has been set. This is desirable for a number of reasons. First, if the well is a commercially unsuccessful well, then the cost of casing the well can be avoided or minimized. Second, it is known that damage begins occurring to a subsurface producing zone or formation as soon as it is intersected by the drilled well bore, and thus, it is desirable to conduct testing at as early a stage as possible.
While techniques and systems have been developed for testing open, uncased well bores, it is often considered undesirable to flow test an open hole well through a drill stem test string from the standpoint of safety considerations. That is, the conduct of conventional draw-down and build-up testing in an open hole situation is dangerous in that the drill pipe is full of drilling mud which must be circulated out and it is possible for problems to occur such as blow-outs or differential pressure sticking of the pipe. It is preferable to conduct a test with a safe dead well which is completely kept under control due to the continuous presence of a column of heavy drilling mud therein.
One technique that has been used is to pull the drill pipe out of the well bore when it is desired to test a subterranean zone or formation penetrated by the well bore and to then run a special test string into the well for testing the zone or formation. This, of course, involves the time and cost of pulling and running pipe and is disadvantageous from that standpoint.
Thus, there is a need for integrated well drilling and testing systems and methods whereby subterranean zones of interest can be tested as the well bore is drilled into the zones to thereby quickly and inexpensively evaluate the production capability of the zones without substantially interrupting the drilling process.
SUMMARY OF THE INVENTION
The present invention provides integrated drilling and production evaluation systems and methods which overcome the shortcomings of the prior art and meet the needs described above. The methods and systems allow a variety of tests to be conducted during the drilling process including production flow tests, production fluid sampling, determining the subsurface zone or formation pressure, temperature and other conditions, etc.
The integrated well drilling and evaluation systems of this invention are basically comprised of a drill string, a drill bit carried on a lower end of the drill string for drilling a well bore, a logging while drilling instrument included in the drill string for generating data indicative of the hydrocarbon productive nature of subsurface zones and formations intersected by the well bore so that a zone or formation of interest may be identified without removing the drill string from the well bore, a packer carried on the drill string above the drill bit for sealing the zone or formation of interest between the drill string and the well bore, and a testing means included in the drill string which includes a valve for isolating and testing the zone or formation of interest, whereby the well can be drilled, logged and tested without removing the drill string from the well bore.
The methods of the present invention basically comprise the steps of drilling a well bore with the integrated drilling and evaluation string described above, logging the well bore with the logging while drilling instrument included in the drill string to thereby determine the presence and location of a subsurface zone or formation of interest, setting the packer in the well bore above the subsurface zone or formation of interest and sealing the zone or formation between the drill string and the well bore, and testing the zone or formation of interest by sampling the well fluids produced from the zone or formation, determining the pressure, temperature and other conditions of the zone or formation, flowing produced fluids to the surface and the like as will be described further herein.
It is, therefore, a general object of the present invention to provide integrated well drilling and evaluation systems and methods for identifying and testing subsurface zones or formation of interest as a well bore is being drilled.
Other and further objects, features and advantages of the present invention will be readily apparent to those skilled in the art upon a reading of the description of preferred embodiments which follows when taken in conjunction with the accompanying drawings.


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Article entitled New Formation Evaluation Tools And Interpretation Methods: A Review, by W. E. Preeg, Proceedings of the 14th World Petroleum Congress, 1994.
Article entitled “Advances in MWD technology improve real time data” by Trevor Burgess and Bernard Voisin,Oil&Gas Journal, Feb. 17, 1992.
Article entitled “Horizontal Drilling With Coiled Tubing Gains Momentum” by Jeff Littleton,Petroleum Engineer International, Jul., 1992.
Article entitled “Coiled tubing used for slim hole re-entry” by Eric Traonmilin and Ken Newman,Oil&Gas Journal, Feb. 17, 1992.
Article entitled “IFP field tests its new Trafor MWD system” by J. Guesnon and G. Pignard,Ocean Industry, Apr./May, 1992.
Desbrandes et al, Petroleum Engineer Int., 6/89, pp46-50.

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