Integrated process for the preparation of olefin oxides

Organic compounds -- part of the class 532-570 series – Organic compounds – Heterocyclic carbon compounds containing a hetero ring...

Reexamination Certificate

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C549S523000

Reexamination Certificate

active

06888013

ABSTRACT:
The present invention relates to an integrated process for the preparation in continuous of epoxides which comprises: (a) preparing an alcoholic or hydro-alcoholic solution of hydrogen peroxide in a concentration of over 3% by weight, using a gaseous stream containing hydrogen, oxygen and an inert gas, in the presence of a bimetallic catalyst based on palladium and platinum as active components; (b) putting the alcoholic or hydro-alcoholic solution of hydrogen peroxide obtained in step (a) in contact with an olefin and a buffering agent, in the presence of an epoxidation catalyst suspended in the reaction solvent, in order to obtain a reaction mixture containing the epoxide corresponding to the olefin, water and alcoholic solvent; (c) treating the alcoholic stream leaving step (b), after separation of the epoxide, in order to eliminate the nitrogenated compounds present; (d) feeding the alcoholic solvent obtained in (c) to step (a). The process may comprise a further step (e), wherein the raw hydro-alcoholic mixture of the flash column bottom, is used, when necessary, for diluting the alcoholic or hydro-alcoholic solution of hydrogen peroxide obtained in step (a) to the value required by the epoxidation plant. The process operates under high safety conditions and with a high overall efficiency, in terms of productivity and selectivity.

REFERENCES:
patent: 5384418 (1995-01-01), Zajacek et al.
patent: 5912367 (1999-06-01), Chang
patent: 6541648 (2003-04-01), Paparatto et al.
patent: 0 568 337 (1993-11-01), None
patent: 1 074 548 (2001-02-01), None

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