Integrated magnetics for a DC-DC converter with flexible...

Inductor devices – Plural part core

Reexamination Certificate

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C336S005000, C336S178000, C336S180000, C363S017000

Reexamination Certificate

active

07034647

ABSTRACT:
An integrated magnetic assembly that allows the primary and secondary windings of a transformer and a separate inductor winding to be integrated on a unitary magnetic structure is disclosed. The unitary magnetic structure includes first, second, and third legs that are physically connected and magnetically coupled. The primary and secondary windings of the transformer can be formed on the third leg of the unitary magnetic structure. Alternatively, the primary and secondary windings can be split between the first and second legs. Thus, the primary winding includes first and second primary windings disposed on the first and second legs and the secondary winding includes first and second secondary windings disposed on the first and second legs. The inductor winding may also be formed either on the third leg or it may split into first and second inductor windings and disposed on the first and second legs. In addition, one or more legs may include an energy storage component such as an air gap. This integration of the primary and secondary windings and the inductor winding on the unitary magnetic structure advantageously decouples the inductor function from the transformer function and allows the more optimal design of both the inductor and the transformer. The unitary magnetic structure may be coupled to a full bridge, a half bridge, or a push pull voltage input source to form a DC—DC converter.

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Miwa et al., “High Efficiency Power Factor Correction Using Interleaving Techniques,” IEEE, pp. 557-568, 1992.
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