Electric power conversion systems – Current conversion – Including d.c.-a.c.-d.c. converter
Reexamination Certificate
2001-03-19
2002-07-23
Patel, Rajnikant B. (Department: 2838)
Electric power conversion systems
Current conversion
Including d.c.-a.c.-d.c. converter
C363S132000
Reexamination Certificate
active
06424543
ABSTRACT:
FIELD OF THE INVENTION
The present invention relates to a DC to DC converter, and more particularly to an integral DC to DC converter for converting at least an input DC voltage into at least an output DC voltage.
BACKGROUND OF THE INVENTION
FIG. 1
is a circuit diagram of a full-bridge phase-shifted soft-switching DC to DC converter according to the prior art. The DC voltage inputted into the input capacitor C
11
is converted into a high frequency square-wave AC voltage through the switching devices S
11
to S
14
and sent to the primary winding of the transformer Tr. The secondary winding of the transformer Tr outputs two sets of square-wave alternative voltages having the same amplitudes, which are then rectified by the rectifier diode D
11
and D
12
and filtered by a filtering circuit composed of the inductor Lo and the capacitor C
3
in series to obtain an output DC voltage. The two switching devices in the first arm of the full-bridge, i.e. S
11
and S
12
, and the two switching devices in the second arm of the full-bridge, i.e. S
13
and S
14
, are complementarily driven out of phase at 50% duty ratio of square-wave control signal. The output voltage is regulated by varying the phase shift of the control signal in the first arm and the control signal in the second arm. In addition, the conversion efficiency of the converter could be increased by using the stored energy in the inductor Lk in the input loop of the transformer Tr to perform the soft turn-on of the switching devices S
11
to S
14
.
FIG. 2
is a circuit diagram of an asymmetric half-bridge DC to DC converter according to the prior art. The DC voltage inputted into the input capacitor C
21
is converted into a high frequency square-wave AC voltage through the switching devices S
21
and S
22
. The DC component existing in the high frequency square-wave AC voltage is then filtered via the blocking capacitor Cb so as to send a square-wave AC voltage to the primary winding of the transformer Tr. The circuit loop in the secondary section of the transformer Tr includes rectifier diodes D
21
, D
22
, a inductor Lo and a capacitor C
3
, wherein the output DC voltage is regulated by varying the square-wave pulse time of the control signal of the switching devices S
21
, S
22
. In addition, the soft turn-on of the switching devices S
21
and S
22
is performed by using the stored energy in the inductor Lk in the input loop of the transformer Tr.
FIG. 3
is a circuit diagram of a full-bridge series-parallel resonant DC to DC converter according to the prior art. The DC voltage inputted into the capacitor C
31
is converted into a high frequency square-wave AC voltage through the switching devices S
31
to S
34
. The high frequency square-wave AC voltage is resonated by the series resonance circuit composed of a series resonant inductor Ls and a series resonant capacitor Cs and the parallel resonant circuit composed of a parallel resonant capacitor Cp and the input magnetizing inductor of the transformer Tr, thereby obtaining a sinusoidal alternative voltage as the input voltage of the transformer Tr. The circuit loop in the secondary section of the transformer Tr includes rectifier diodes D
31
, D
32
, a inductor Lo and a capacitor C
3
, wherein the output DC voltage is regulated by varying the switching frequency of the switching devices S
31
to S
34
to change the input voltage of the transformer Tr.
The DC-to-DC converters described in
FIGS. 1
to
3
are suitable for the condition where the relative change of the input DC voltage and the output DC voltage is not wide. The operation performance and the conversion efficiency of the DC to DC converter are decreased with the decreasing output voltage and the increasing input voltage. Furthermore, the DC to DC converter described above can be applied to the condition where only one input DC voltage is converted into one output DC voltage, which is costly and not environmentally friendly.
Therefore, the present invention provides an integral DC to DC converter capable of converting at least one input DC voltage into at least one output DC voltage for overcoming the problems described above.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide an integral DC to DC converter capable of converting at least one input DC voltage into an output DC voltage.
The integral DC to DC converter capable of converting at least one input DC voltage into an output DC voltage according to the present invention includes an input capacitor, a DC to AC circuit, a transformer, a rectifying circuit, a filtering capacitor and a control signal generator.
In accordance with an aspect of the present invention, the input capacitor is used for providing an input DC voltage. The DC to AC circuit is connected with the input capacitor for converting the input DC voltage to a high frequency first AC voltage and the DC to AC circuit includes four full-bridge switching devices. The transformer is used for converting the first AC voltage into a second AC voltage wherein the primary winding of the transformer is connected to the DC to AC circuit. The rectifying circuit is connected to the secondary winding of the transformer for rectifying the second AC voltage to the output DC voltage and the rectifying circuit includes four full-bridge rectifier diodes. The filtering capacitor is connected to the rectifying circuit for filtering the output DC voltage. The control signal generator is used for providing a control signal to control the full-bridge switching device.
Preferably, the rectifying circuit further comprises an output voltage switching element. The junction point of the output voltage switching element is connected to the filtering capacitor and the ends of the output voltage switching element are connected with the co-anode of the four full-bridge rectifier diodes and the central tapping head of the transformer.
Preferably, the control signal generator includes a first control signal generator and a second control signal generator. The first control signal generator is used to provide a first control signal for allowing the two switching devices in the first bridge arm and the two switching devices in the second bridge arm to alternately conduct and shut. In addition, the full-bridge switching devices have a first operation state corresponding to the first control signal generator. The second control signal generator is used to provide a second control signal for allowing the two switching devices in the first bridge arm to alternately conduct and shut and allowing the upper switching device in the second bridge arm to keep shutting and the lower switching device in the second bridge arm to keep conducting. Also, the full-bridge switching devices have a second operation state corresponding to the second control signal generator.
Preferably, the integral DC to DC converter according to the present invention further includes a switching element for activating one of the first control signal generator and the second control signal generator.
It is another object of the present invention to provide an integral DC to DC converter for converting at least one input DC voltage into at least one output DC voltage, which includes an input capacitor for providing the at least one input DC voltage, a DC to AC circuit connected with the input capacitor for converting the input DC voltage to a high frequency first AC voltage wherein the DC to AC circuit comprises four full-bridge switching devices, a transformer for converting the first AC voltage into a second AC voltage wherein the primary winding of the transformer is connected to the DC to AC circuit, a rectifying circuit connected to the secondary winding of the transformer for rectifying the second AC voltage to the output DC voltage wherein the rectifying circuit comprises four full-bridge rectifier diodes, a filtering capacitor connected to the rectifying circuit for filtering the output DC voltage, a control signal generator for providing a control signal to control the full-bridge switching device, and an output voltage swi
Gu Yilei
Huang Guisong
Zhang Alpha J.
Delta Electronics , Inc.
Patel Rajnikant B.
Volpe and Koenig P.C.
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