Intake-air quantity control apparatus for internal...

Internal-combustion engines – Engine speed regulator – By changing valve timing

Reexamination Certificate

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Details

C123S406520

Reexamination Certificate

active

06502543

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to the improvements of an intake-air quantity control apparatus for an internal combustion engine equipped with a variable valve timing system which electronically arbitrarily controls a quantity of intake air drawn into the engine closer to a desired value by way of valve timing control.
In recent years, there have been proposed and developed various electronically-controlled variable valve timing systems which can operate intake and exhaust valves electromagnetically or hydraulically to adjust an intake-air quantity by way of -valve timing control. One such electronically-controlled variable valve timing system having electromagnetically-driven valve units has been disclosed in Japanese Patent Provisional Publication Nos. 8-200025 and 11-311135. In the Japanese Patent Provisional Publication Nos. 8-200025 and 11-311135, engine valves are electronically controlled by means of an electromagnetic solenoid valve controller, instead of a typical cam-drive mechanism. On the other hand, an electronically-controlled, hydraulically-operated variable valve timing system has been disclosed in Japanese Patent Provisional Publication No. 5-71370. In case of the aforementioned electromagnetically-operated engine valve, the engine valve is electronically arbitrarily controlled by means of the electromagnetic valve controller and thus the valve timing can be controlled continuously over a very wide range. Generally, such an electromagnetically-powered engine valve includes a pair of electromagnetic coils respectively attracting an engine valve when the pair of electromagnetic coils are energized, and a pair of return springs biasing the engine valve respectively in a direction opening and closing of the engine valve. When an electromagnetically-powered valve is applied to an intake valve, it is possible to control a quantity of intake air while introducing intake air of a substantially atmospheric pressure level into the engine cylinder, by advancing an intake valve closure timing. By way of the intake-valve-closure-timing (IVC) advancement control, a pumping loss can be reduced, thus improving fuel economy.
SUMMARY OF THE INVENTION
However, in case of an electromagnetically-powered intake valve, there is a problem of a limited driving speed of the electromagnetically-driven intake valve. That is to say, in the case that the intake valve is driven by way of an electromagnetic force, the driving speed of the intake valve is generally kept at a specified speed regardless of engine speeds. The specified speed is determined depending on both the spring stiffness of each spring and the magnitude of inertial mass of movable component parts of the electromagnetically-powered valve operating device. Owing to the previously-noted limitation on driving speed, an engine operating range in which an actual intake-air quantity cannot be brought closer to a desired value by only the intake valve closure timing control, exists. When changing from one of an intake valve closed state and an intake valve open state to the other, the electromagnetically-powered valve operating device requires a specified operating time, regardless of engine speeds. In other words, the minimum operating time of the electromagnetically-powered valve operating device is also limited. For the reasons set forth above, the minimum working angle of the intake valve tends to become greater at high engine speeds. Therefore, it is difficult to bring the actual intake-air quantity closer to the desired value by way of only the valve timing control made to the electromagnetically-driven intake valve, in a high-speed, low-load operating range in which a desired intake-air quantity is comparatively small.
Accordingly, it is an object of the invention to provide an intake-air quantity control apparatus for an internal combustion engine, which avoids the aforementioned disadvantages.
It is another object of the invention to provide an intake-air quantity control apparatus for an internal combustion engine, which can control an intake-air quantity over a wide operating range by way of valve timing control of an electromagnetically-driven intake valve, irrespective of a limited driving speed of the intake valve, that is, limitations in the valve timing control.
It is a further object of the invention to provide an intake-air quantity control apparatus for an internal combustion engine, which can ensure smooth switching operation without any torque difference during switching between an operating range in which an actual intake-air quantity can be controlled closer to a desired value by valve timing control and an operating range in which the actual intake-air quantity cannot be controlled closer to the desired value by only the valve timing control.
It is a still further object of the invention to provide an intake-air quantity control apparatus for an internal combustion engine, which can maximize an IVC advancement control area in which a quantity of intake air can be controlled while introducing intake air of a substantially atmospheric pressure level into the engine cylinder, by advancing an intake valve closure timing, thus ensuring a reduced pumping loss and improved fuel economy.
In order to accomplish the aforementioned and other objects of the present invention, an intake-air quantity control apparatus for an internal combustion engine comprises a variable valve timing system associated with at least an intake valve, a throttle valve located upstream of the intake valve, a throttle actuator variably adjusting a throttle opening of the throttle valve, sensors detecting engine operating conditions, and a control unit configured to be connected electrically to the sensors, the variable valve timing system, and the throttle actuator, for automatically controlling an intake-air quantity of air entering the engine depending on the engine operating conditions, the control unit comprising a data processing section programmed to perform the following, calculating a desired intake-air quantity based on the engine operating conditions, calculating a first intake valve timing corresponding to the desired intake-air quantity, determining, responsively to the engine operating conditions, whether the desired intake-air quantity is below a threshold limit value that corresponds to a lower limit intake-air quantity above which valve timing control of the intake valve enables the intake-air quantity of the engine to be brought closer to the desired intake-air quantity, calculating a second intake valve timing substantially corresponding to the threshold limit value, setting a desired valve timing of the intake valve to the second intake valve timing when the desired intake-air quantity is below the threshold limit value, and calculating a desired throttle opening that realizes the desired intake-air quantity by throttle opening control of the throttle valve when the desired intake-air quantity is below the threshold limit value.
According to another aspect of the invention, an intake-air quantity control apparatus for an internal combustion engine comprises a variable valve timing system associated with at least an intake valve, a throttle valve located upstream of the intake valve, a throttle actuator variably adjusting a throttle opening of the throttle valve, sensors detecting engine operating conditions, and a control unit configured to be connected electrically to the sensors, the variable valve timing system, and the throttle actuator, for automatically controlling an intake-air quantity of air entering the engine depending on the engine operating conditions, the control unit calculating a desired intake-air quantity based on the engine operating conditions, and performing a first operating mode when the desired intake-air quantity is above a threshold limit value that corresponds to a lower limit intake-air quantity above which valve timing control of the intake valve enables the intake-air quantity of the engine to be brought closer to the desired intake-air quantity, and performing a se

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