Insulating lightweight refractory materials

Compositions: ceramic – Ceramic compositions – Refractory

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501123, 501125, 501128, 501133, C04B 3582

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048732095

ABSTRACT:
Insulating lightweight refractory materials which are resistant to attack by molten metals, particularly molten aluminum and its alloys and compositions used to form such materials. The materials are settable compositions which comprise a mixture of ceramic fibers, wollastonite powder and aqueous colloidal silica having a solids content of about 5-25% and preferably 12-15% by weight. The weight ratio of the ceramic fibers to the wollastonite powder is 0.8-1.2:1.5-2.5, respectively. The composition optionally contains carbon fibers or metal fibers as reinforcements. The composition can be cast to form shaped products or used as a joining material or as a "face-off" material to protect an underlying article. When dried, the composition forms a material which is insulating, light-weight and resistant to high temperature and chemical attack by metals. The material can be made even more resistant to attack by a silicate and/or fluoride surface treatment. The material is useful for forming items used in metal foundries and the like.

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"Methods for Upgrading Common Silicate Refractories and Foundry Iron Implements Against the Attack by Molten Aluminum Alloys", B. Gnyra-Published in Light Metals, 1986, p. 797.

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