Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – To produce composite – plural part or multilayered article
Reexamination Certificate
2005-02-08
2005-02-08
Lechert, Jr., Stephen J. (Department: 1732)
Plastic and nonmetallic article shaping or treating: processes
Mechanical shaping or molding to form or reform shaped article
To produce composite, plural part or multilayered article
C264S239000, C264S241000, C264S250000, C264S255000, C264S259000, C264S271100, C264S275000, C264S279000
Reexamination Certificate
active
06852262
ABSTRACT:
Methods of manufacturing razor cartridges are provided. One method includes loading a support portion of a supported blade into an elongated blade slot defined by a core member, the core member being configured to define a portion of a molding cavity defining the shape of the cartridge housing; and delivering a resin to the molding cavity to form the housing and capture a portion of the blade in the resin. In another method, a plurality of razor cartridges are manufactured substantially simultaneously by (a) removably mounting each blade on a core member; (b) placing each core member in a molding cavity; and (c) delivering a resin to the molding cavities to form at least a portion of the cartridge housing and capture a portion of the blade in the resin. In other methods a flexible region is provided adjacent the blade ends by: (a) delivering a compliant material to the molding cavity to capture at least the ends of the blade; (b) placing the blade and molded compliant material in a second molding cavity defining the shape of the molded housing; and (c) delivering a resin to the second molding cavity to form the molded housing, or by (a) providing coring areas in the molding cavity beyond each of the blade ends, configured to provide a flexible region of plastic adjacent each blade end in the finished product; and (b) delivering a resin to the molding cavity. In some methods, the resin is delivered through a gate that is positioned so that a substantial portion of the resin flow goes by the blade ends before the molding cavity is filled.
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Brown, Jr. William R.
Carson William C.
Chenvainu Alexander T.
Christman Thomas A.
Johnson Kenneth E.
Fish & Richardson P.C.
Lechert Jr. Stephen J.
The Gillette Company
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