Insert molded bolster in two-shot door panel

Details Insert molded bolster in two-shot door panel Insert molded bolster in two-shot door panel

2005-09-16

2009-08-11

Sample, David R (Department: 1794)

Plastic and nonmetallic article shaping or treating: processes

Mechanical shaping or molding to form or reform shaped article

To produce composite, plural part or multilayered article

C264S245000, C264S246000, C264S247000, C264S250000, C264S255000

Reexamination Certificate

active

07572401

ABSTRACT:
In at least certain embodiments, the present invention relates to automobile interior door panel having an insert molded bolster. In at least one embodiment, the automobile interior door panel is made by providing a bolster within a first mold cavity, introducing a first resin into the first mold cavity to form a door panel sub assembly comprising a door panel portion secured to the bolster, with the door panel portion having a first upper door panel portion above the bolster and a lower door panel portion below the bolster, providing the door panel sub assembly within a second mold cavity, and introducing a second resin less rigid that the first material into the second mold cavity to form a second upper door panel portion over and secured to the first upper door panel portion.

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