Incremental printing of symbolic information – Ink jet – Fluid or fluid source handling means
Reexamination Certificate
1999-09-30
2003-01-14
Nguyen, Lamson (Department: 2861)
Incremental printing of symbolic information
Ink jet
Fluid or fluid source handling means
C347S085000
Reexamination Certificate
active
06505924
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of Invention
The invention relates to an ink cartridge for use with a printing apparatus capable of performing printing via a liquid ink.
2. Description of Related Art
In an ink jet print head for use with a printing apparatus, such as an ink jet printer, a curved surface (meniscus) of ink liquid needs to be formed in ink nozzle openings of the ink jet print heads for printing to be performed properly. For the meniscus to be formed for proper printing, appropriate negative pressures need to be applied and maintained while ink is supplied.
A compact and lightweight ink cartridge exists that is used for a portable printer and the like, having a structure such that ink contained in a flexible bag of an ink pack is supplied to a print head from the ink pack through an ink extracting needle inserted into the ink pack. The ink cartridge having the flexible ink pack may maintain negative pressures therein due to the rigidity and strength of the bag.
However, to certainly apply and maintain the appropriate negative pressures for the above-described reasons, an upper supporting spring
151
is used in the following manner. As shown in
FIG. 13
, a thin sheet-like bag of an ink pack
109
a
is horizontally provided. The lower surface of the ink pack
109
a
is adhered to the lower surface of an ink pack housing
192
of an cartridge body
191
, which has a generally box shape. To the upper surface of the ink pack
109
a
, an upper supporting spring
151
whose one end is secured by the cartridge body
191
, is adhered. Using only one upper supporting spring
151
, the ink pack
109
a
is urged/pulled so as to expand upwardly. In such ink cartridge, negative pressures can certainly be applied to the ink by the upper supporting spring
151
.
In the ink cartridge employing above-described structure, the ink extracting needle
110
for extracting ink needs to be inserted into the ink pack
109
a
. For the ink extracting needle
110
to be easily inserted, the upper and lower surfaces of the ink pack
109
a
are fixed to the upper supporting spring
151
or the cartridge body
191
. The ink extracting needle
110
is inserted into an insert portion
109
c
provided in the substantially central portion of the ink pack
109
a
when it is fixed with the upper and lower surfaces thereof, so that the sharp pointed end of the needle does not interfere with the bag of the ink pack
109
a.
However, when the ink is used and the volume of the ink pack
109
a
decreases, the ink extracting needle
110
disposed in the central portion of the ink pack
109
a
prevents the upper supporting spring
151
from moving or bending down to apply negative pressures to the ink pack
109
a
,. Therefore, as shown in
FIG. 14
, the ink in the space defined between the upper supporting spring
151
and a double-sided adhesive tape attached to the lower surface of the ink pack housing
192
of the cartridge body
191
cannot be used. Since all the ink filled in the ink pack
109
a
cannot be used up, the ink is wasted or the time during which the ink can be continuously used, becomes short.
Furthermore, when the upper supporting spring
151
is only used to apply negative pressures to the small ink pack
109
a
, the upper supporting spring
151
applies small amounts of urging or pulling forces to the ink pack
109
a
filled up with the ink. As the ink is used and the volume of the ink in the ink pack
109
a
decreases, the upper supporting spring
151
applies greater amounts of urging/pulling forces to the ink pack
109
a
as the application point of the urging/pulling forces is changed and the upper supporting spring
151
bends down. Since the range where appropriate negative pressures can be applied only using the upper supporting spring
151
is small with respect to the amount of ink usage, it is difficult to maintain appropriate negative pressures from the start to the end of the ink usage. As appropriate negative pressures are not maintained, meniscuses (curved surfaces) of ink liquid are not properly formed in the nozzles of the ink jet print head, resulting in poor printing, such as excessive amounts of ink droplets ejected, splattered inks, ink blurred, and no ink ejected.
SUMMARY OF THE INVENTION
One aspect of the invention is to provide an ink cartridge that applies and maintains appropriate negative pressures from the start to the end of the ink usage, thereby supplying ink without any ink being wasted.
In accordance with the invention, an ink cartridge includes a flexible bag of an ink pack that contains liquid ink, a housing that houses the ink pack and has a box shape, an ink extracting portion provided at a side surface of the housing, into which a hollow ink extracting needle is inserted to extract the ink from the ink pack contained in the housing, and a pair of plate springs provided so as to dispose the ink extracting portion therebetween and movably supported with one end thereof at a portion of the housing to urge/pull the ink pack to the directions opposite to each other so that the volume of the ink pack is enlarged by fixing a portion of the plate spring to the ink pack.
Since the ink cartridge of this invention has two plate springs, they can be disposed according to the shape of the ink pack, and the ink pack can be urged/pulled upwardly and downwardly so as to apply negative pressures thereto. The ink remaining in the ink pack can be reduced and greater amounts of ink can be used from the ink pack urged/pulled by two plate springs than that urged/pulled by one plate spring, if the ink pack contains the same amount of ink. Consequently, the running costs of the printer are cut down and the time during which the printer can continuously be used becomes long.
Furthermore, since the two plate springs are used to urge/pull the ink pack, appropriate negative pressures can be applied to the ink pack in a wider range with respect to the amount of ink usage, than one plate spring used to apply negative pressures, wherein small amounts of urging/pulling forces are applied to the ink pack filled up with the ink and when the ink is used and the volume of the ink decreases, the greater amount of urging/pulling forces are applied as the application point of the urging/pulling forces is changed and the plate spring bends down. Since the appropriate negative pressures can be maintained from the start to the end of the ink usage using two plate springs, meniscuses (curved surfaces) of ink liquid are properly formed in the nozzles of the ink jet print head and poor printing, such as excessive amounts of ink droplets ejected, splattered inks, ink blurred, and no ink ejected will not occur.
In the ink cartridge of the invention, at least one of the pair of plate springs is supported near the ink extracting portion so as to dispose the ink extracting needle therebetween when the ink extracting needle is inserted.
Since the ink cartridge of this invention has two plate springs, they can be disposed according to the shape of the ink pack, especially according to the position of the ink extracting needle, and the ink pack can be urged/pulled upwardly and downwardly as to apply negative pressures thereto. The ink remaining in the ink pack can be reduced and a greater amount of ink can be used from the ink pack urged/pulled by two plate springs than that urged/pulled by one plate spring, if the ink pack contains the same amount of ink. Consequently, the running costs of the printer are cut down and the time during which the printer can continuously be used becomes long.
The at least one of the pair of plate springs has a substantially C- or O-shaped outer portion whose one end is movably supported at the housing and a central portion movably supported with an inner surface of the outer portion at the opposite side of the supporting portion of the outer portion, wherein the central portion is fixed to the ink pack.
Since the substantial length of the plate spring can be extended, the appropriate urging/pulling forces can be applied when the application point of the urging/pull
Brother Kogyo Kabushiki Kaisha
Nguyen Lamson
Oliff & Berridg,e PLC
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