Infiltrated powdered metal composite article

Stock material or miscellaneous articles – All metal or with adjacent metals – Having metal particles

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428567, 428545, 75203, 75204, 75208R, B22F 300, C22C 105

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active

043271561

ABSTRACT:
A precision molded article, such as a die cavity, is made by combining granules of a refractory and granules of a first metal or alloy which has a homogeneous crystalline appearance at a temperature below its melting point and has a lower Rockwell Hardness than the refractory, mixing the granules with a heat fugitive organic binder, molding the granule-binder mixture into a green molded preform, thermally degrading and removing essentially all the binder to form a skeletal preform, and infiltrating the preform with a second metal or alloy which will wet the first metal or alloy and has a lower Rockwell Hardness than the first metal or alloy, thereby forming a molded article having refractory granules fully enveloped within a single skeleton of the first metal or alloy, the refractory granules and skeleton of first metal being surrounded by layers or matrices of softer metals.

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patent: 4024902 (1977-05-01), Baum
patent: 4140170 (1979-02-01), Baum
Harding et al. "Wetting of Ceramic Oxides by Molten Metals. . .", Amer. Cer. Soc. 53, 2, pp. 87-90, (1970).
Rhee, "The Wetting of Ta C by Liquid Cu and Liquid Ag" Amer Cer Soc., 55, 3, pp. 157-159, (1972).

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