Induction melting of metals without a crucible

Industrial electric heating furnaces – Induction furnace device – Zone melting

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373 70, 373138, 373140, 219 75, 219 1075, 219 1079, 219 1043, H05B 630

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active

050035517

ABSTRACT:
An apparatus and method for inductively melting a quantity of metal, without having to contain the metal in a crucible, is described. The solid metal to be melted is placed within a first induction coil excited by an alternating current and adapted to provide a greater electromagnetic force towards the lower portion of the quantity of metal. The solid metal rests on a support, having an opening therethrough, which also comprises means for keeping the support at a low temperature relative to the metal as it melts. When energy in the form of the alternating current is provided to the coil, the metal melts from the top downward, but the concentration of electro-magnetic force towards the bottom of the metal causes the liquid metal to retain a cylindrical shape. A non-varying electromagentic field is applied to the quantity of metal to minimize violent stirring of the molten portion of the quantity of metal caused by the time-varying field.

REFERENCES:
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patent: 3310384 (1967-03-01), Keller
patent: 3705789 (1972-12-01), Keller
patent: 4578552 (1986-03-01), Mortimer
patent: 4786772 (1988-11-01), Umemoto et al.
T. S. Piwonka et al., "Induction Melting and Casting of Titanium Alloy Aircraft Components", Report AFFL-TR-72-168, 1972, Air Force Systems Command, Wright-Patterson AFB, Ohio.
G. J. S. Higginbotham, "From Research to Cost-Effective Directional Solidification and Single-Crystal Production-an Integrated Approach", Materials Science and Technology, vol. 2, May 1986.
J. Zotos et al., "Ductile High Strength Titanium Castings by Induction Melting", American Foundrymen's Society Transactions, vol. 66, 1958, pp. 225-230.

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